Abstract: A solid material, such as sand, mineral tailings, aggregate, or sludge is selected and treated to wet the surface of the material. A low moisture content foam is generated by passing a gas through a mixture of water and a surfactant, wherein the foam has a foam weight in the range from 15-50 gm/l. The solid material then is mixed with a quantity of the foam from 2-80% by resulting volume, sufficient to create of a foam-based slurry product having plug flow characteristics when pumped through a pipeline. The mixing can be accomplished by batch process or continuous flow processes. The slurry product is pumped through a pipeline and is regenerated as required within the pipeline by injecting additional foam into the slurry product while, substantially at the same time, mixing the slurry product with the additional foam by passing it over a mixing foil, which is especially effective in a bend of the pipe.