Abstract: A non-engine based exhaust component rapid aging system comprises a combustor in fluid communication with an air and a fuel supply; and a first emission analyzer in fluid communication with said combustor, wherein said first emission analyzer and said combustor are further capable of being disposed in fluid communication with an exhaust component; and wherein said non-engine based exhaust component rapid aging system is capable of operation at an air to fuel ratio of about 7 to about 16.

Abstract: A metal foil substrate catalytic converter for use in the exhaust system of an internal combustion engine, having corrugated metal foil sheets secured together in a stack so that a plurality of axially extending fluid flow paths are defined therebetween. Disposed at predetermined intervals throughout the stack are foil retainer sheets having integral foil tabs extending outwardly from the side edges and folded about the outer side surface of the substrate to form a segmented foil skin thereabout. The segmented foil skin may be welded continuously along its length to secure the foil sheets in a unitary catalyst substrate and to provide a weld surface for attachment of the catalyst substrate directly to the converter canister wall.