Abstract: Methods and systems are provided for aging a new plastic fuel tank in a vehicle. In one example, during a plug-in event to recharge a battery of the vehicle, the fuel tank is isolated and the fuel pump is actuated to agitate fuel within the tank and increase fuel vapors until the plastic fuel tank becomes aged to a predetermined degree by fuel vapors generated therein. In this manner, the fuel tank is aged more rapidly, resulting in more accurate fuel level readings and less noise and vibration.

Abstract: A system for an engine, comprising: a fuel vapor canister coupled to a fuel tank; a thermal jacket comprising a phase-change material, the thermal jacket spatially sheathing the fuel vapor canister; and an engine coolant passage positioned to transfer thermal energy between engine coolant and the phase-change material. In this way, the phase-change material may buffer the temperature of the fuel vapor canister by absorbing heat generated during hydrocarbon adsorption, and returning the heat to the vapor canister during hydrocarbon desorption. By coupling the phase-change material to engine coolant, the thermal capacity of the thermal jacket can be increased, as heated coolant can thus transfer thermal energy to the phase-change material to replace the thermal energy transferred to the canister during hydrocarbon desorption.

Abstract: Methods and systems are provided for a fuel vapor canister with a modular configuration that may include a number of physically and releasably coupled canister modules, each module including a temperature sensor embedded therein and filled with one of a number of adsorbents. The temperature sensors may be utilized in combination with information regarding module position and the adsorbents within each module to indicate whether one or more of the individual canister modules are not functioning as desired, where such indications are determined during either refueling events, or during canister purging events. In this way, costs associated with servicing fuel vapor canisters may be reduced, the lifetime of fuel vapor canisters may be improved, an overall reduction in undesired evaporative emissions may be achieved, and the capacity of the canister may be readily adjusted based on emissions standards.

Abstract: A method is provided, comprising terminating a pressure rise portion of an engine-off natural vacuum test based on an initial rate of change of a fuel system pressure upon sealing a fuel system; and initiating a vacuum portion of the engine-off natural vacuum test responsive to suspending the pressure rise portion. The initial rate of change may indicate a likelihood of the pressure rise portion reaching a pressure rise threshold. In this way, the vacuum portion of the test may be initiated earlier, increasing the likelihood of a conclusive result being obtained during a test time limit.

Abstract: Methods and systems are provided for aging a new plastic fuel tank in a vehicle. In one example, during a plug-in event to recharge a battery of the vehicle, the fuel tank is isolated and the fuel pump is actuated to agitate fuel within the tank and increase fuel vapors until the plastic fuel tank becomes aged to a predetermined degree by fuel vapors generated therein. In this manner, the fuel tank is aged more rapidly, resulting in more accurate fuel level readings and less noise and vibration.

Abstract: Methods and systems are provided for a fuel tank mounted to a vehicle. Specifically, a saddle fuel tank comprising of a primary and secondary fuel compartment, each compartment having a module for mounting a fuel pump, fuel sensor and other accessories is disclosed. A first and second crimped opening formed on a top external wall and bottom internal wall, respectively of the saddle fuel tank may provide means for securely mounting a main and sub-side module to the fuel tank.

Abstract: Methods and systems are provided for opening a refueling door. In one example, a method may include gradually opening the refueling door in proportion to a fuel tank depressurization rate.

Abstract: A vehicle method for barometric pressure identification, including adjusting engine operation responsive to barometric pressure, the barometric pressure based on a pressure change at a sector of the fuel system when the sector is sealed with the vehicle travelling. The method may utilize a pressure change at the sealed sector of the fuel system, such as a sealed fuel tank, to identify barometric pressure, even with the engine off for extended durations of vehicle travel. As such, in a hybrid-vehicle application, including during hill descents in which the engine is maintained off, barometric pressure can still be updated.

Abstract: Methods and systems are provided for detecting leaks in an engine fuel system coupled in a vehicle including a first fuel tank and a second fuel tank, and a canister coupled together via a three-way valve. A leak test may be initially performed on the first fuel tank by supplying vacuum to the first fuel tank. The second fuel tank may be tested for leaks immediately following the leak test on the first fuel tank by recycling vacuum from the first fuel tank.

Abstract: A diagnostic system of a vehicle is provided herein. The system includes a control unit onboard the vehicle for controlling at least one of a vehicle system and a vehicle subsystem. A device prompts the control unit to diagnose an operating condition of the vehicle and report diagnostic data to the device. A light source onboard the vehicle is operable to project a diagnostic image onto a viewing surface located external to the vehicle.

Abstract: A vehicle method for barometric pressure identification, including adjusting engine operation responsive to barometric pressure, the barometric pressure based on a pressure change at a sector of the fuel system when the sector is sealed with the vehicle travelling. The method may utilize a pressure change at the sealed sector of the fuel system, such as a sealed fuel tank, to identify barometric pressure, even with the engine off for extended durations of vehicle travel. As such, in a hybrid-vehicle application, including during hill descents in which the engine is maintained off, barometric pressure can still be updated.

Abstract: Methods and systems are provided for detecting and mitigating the presence of liquid fuel carryover in an evap system of a vehicle in response to a refueling event. In one example, during a first condition, a vacuum pump is activated to pressurize the fuel system responsive to a first fuel tank pressure decay rate being less than a threshold, and responsive to a second fuel tank pressure decay rate being greater than a threshold, the vacuum pump is maintained on until a fuel tank pressure decreases to atmospheric pressure. In this way, liquid fuel carryover can be quickly and accurately diagnosed, such that mitigating actions may be taken to ensure liquid fuel is returned to the tank prior to contacting the adsorbent material within the vapor canister.

Abstract: Methods and systems are provided for a fuel tank mounted to a vehicle. Specifically, a saddle fuel tank comprising of a primary and secondary fuel compartment, each compartment having a module for mounting a fuel pump, fuel sensor and other accessories is disclosed. A first and second crimped opening formed on a top external wall and bottom internal wall, respectively of the saddle fuel tank may provide means for securely mounting a main and sub-side module to the fuel tank.

Abstract: Methods and systems are provided for opening a refueling door. In one example, a method may include gradually opening the refueling door in proportion to a fuel tank depressurization rate.

Abstract: Methods and systems are provided for a latchable refueling valve designed to reduce noise associated with opening and closing the valve. In one example, a system may include a valve armature with first and second latch indices formed on an outer diameter of the armature. The latch indices may be rounded and configured to engage with a latch guide to enable rotation between the armature and the latch guide.

Abstract: A vehicle method for barometric pressure identification, including adjusting engine operation responsive to barometric pressure, the barometric pressure based on a pressure change at a sector of the fuel system when the sector is sealed with the vehicle travelling. The method may utilize a pressure change at the sealed sector of the fuel system, such as a sealed fuel tank, to identify barometric pressure, even with the engine off for extended durations of vehicle travel. As such, in a hybrid-vehicle application, including during hill descents in which the engine is maintained off, barometric pressure can still be updated.

Abstract: Methods and system are provided for distinguishing fuel tank vacuum generation due to canister purge valve degradation from vacuum generation due to canister vent valve degradation. A fuel tank vacuum level is monitored after sealing the fuel tank from the atmosphere following an engine pull-down. If there is an ensuing change in fuel tank vacuum, canister purge valve degradation is determined, else, canister vent valve degradation is determined.

Abstract: Methods and systems are provided for conducting remote refueling events of a passenger vehicle, and for coordinating said remote refueling events with a fuel tank fill level prior to the remote refueling event, a loading state of a fuel vapor storage device, and current and predicted fuel tank pressure. In one example, an amount of fuel that can be added to the fuel tank without overwhelming a capacity of the fuel vapor storage device is increased responsive to scheduling the remote refueling event to take place at a time when the fuel tank is at a negative pressure, thus resulting in partial purge of the fuel vapor storage device prior to commencing refueling. In this way, environmentally friendly refueling events may be enabled, thus reducing the potential for undesired evaporative emissions during refueling events.

Abstract: The present disclosure provides a method for opening a refueling door of a vehicle. The method comprises adjusting a speed of opening the refueling door based on a fuel tank vapor pressure in response to a detected refueling request. Another aspect of the present disclosure provides a refueling door assembly for a vehicle. The refueling door assembly comprises a fuel tank; a refueling inlet to receive a fuel dispensing nozzle; a fuel fill line coupled between the fuel tank and the refueling inlet; a refueling door located at a vehicle body; an operating mechanism connected to the refueling door to open and close the refueling door; and a control module configured to open the refueling door responsive to a refueling request and control an opening speed of the operating mechanism based on a fuel tank vapor pressure.

Abstract: A fuel tank is provided. The fuel tank includes a housing enclosing a fuel, the housing including a reinforcement region having two opposing interior surfaces in face sharing contact with one another and a mechanical fastener extending through the reinforcement region, the mechanical fastener including a first head positioned within an external depression of the reinforcement region.