Abstract: The present disclosure provides a laminate structure including a laminate body with a second ply positioned between a first ply and a third ply, the second ply having an edge extending outward from a corresponding edge of the first and third plies. The laminate structure further includes a flange positioned on the edge of the second ply. The flange includes a first finger and a second finger extending outward to define a receptacle that receives the edge of the second ply therein.

Abstract: A front pillar construction on a vehicle frame includes a pillar inner member having pillar inner member mating flanges and a pillar outer member having pillar outer member mating flanges welded to the pillar inner member mating flanges to form a front pillar member with a hollow construction. The front pillar construction further includes an angled reinforcement member fixedly secured to the pillar member at a location arranged to break a wheel of the vehicle disposed immediately forward of the pillar member during small overlap frontal crashes wherein the wheel is forced rearward toward the pillar member.

Abstract: The present disclosure provides a laminate structure including a laminate body with a second ply positioned between a first ply and a third ply, the second ply having an edge extending outward from a corresponding edge of the first and third plies. The laminate structure further includes a flange positioned on the edge of the second ply. The flange includes a first finger and a second finger extending outward to define a receptacle that receives the edge of the second ply therein.

Abstract: A front pillar construction on a vehicle frame includes a pillar inner member having pillar inner member mating flanges and a pillar outer member having pillar outer member mating flanges welded to the pillar inner member mating flanges to form a front pillar member with a hollow construction. The front pillar construction further includes an angled reinforcement member fixedly secured to the pillar member at a location arranged to break a wheel of the vehicle disposed immediately forward of the pillar member during small overlap frontal crashes wherein the wheel is forced rearward toward the pillar member.

Abstract: A front subframe for a vehicle body structure includes left and right longitudinal members which extend in a longitudinal direction of the vehicle body. A front cross member extends in a transverse direction of the body so as to extend between front ends of these longitudinal members. A rear cross member extends in the transverse direction of the body so as to extend between rear ends of the left and right longitudinal members. An engagement member as part of the front subframe is provided at each front end of the left and right longitudinal members. The engagement member is adapted to be engaged by an associated object during a narrow offset frontal collision and direct crash forces into the front subframe and vehicle body structure.

Abstract: A energy-absorbing footrest in a vehicle includes a footrest plate, a plurality of pins depending from an underside of the footrest plate, and a supporting structure defining a plurality of apertures into which the plurality of pins are received. Engagement between the plurality of pins and the supporting structure limits insertion of the plurality of pins into the apertures and thereby supports the footrest plate in an elevated position relative to the supporting structure until a predetermined force is applied to the footrest plate causing the plurality of pins to further insert into the plurality of apertures and the footrest plate to move toward the supporting structure.

Abstract: A front subframe for a vehicle body structure includes left and right longitudinal members which extend in a longitudinal direction of the vehicle body. A front cross member extends in a transverse direction of the body so as to extend between front ends of these longitudinal members. A rear cross member extends in the transverse direction of the body so as to extend between rear ends of the left and right longitudinal members. An engagement member as part of the front subframe is provided at each front end of the left and right longitudinal members. The engagement member is adapted to be engaged by an associated object during a narrow offset frontal collision and direct crash forces into the front subframe and vehicle body structure.

Abstract: A energy-absorbing footrest in a vehicle includes a footrest plate, a plurality of pins depending from an underside of the footrest plate, and a supporting structure defining a plurality of apertures into which the plurality of pins are received. Engagement between the plurality of pins and the supporting structure limits insertion of the plurality of pins into the apertures and thereby supports the footrest plate in an elevated position relative to the supporting structure until a predetermined force is applied to the footrest plate causing the plurality of pins to further insert into the plurality of apertures and the footrest plate to move toward the supporting structure.

Abstract: A hanger beam assembly for a vehicle comprises a support beam extending in a vehicle widthwise direction. The support beam includes a first beam member. The first beam member is positioned between a blower assembly of a vehicle HVAC system and a dashboard on a front passenger side of the vehicle. The first beam member is configured to at least partially sever the blower assembly and direct a lower portion of the blower assembly having a blower motor away from the dashboard during a crash incident to at least partially prevent intrusion of the lower portion of the blower assembly into the dashboard.

Abstract: In a method and system to diagnose exhaust gas sensor deterioration, an automobile includes an exhaust gas system. The exhaust gas system has a fuel delivery system, an engine, a catalytic converter, an exhaust gas sensor, a processor, and/or a memory. The fuel delivery system supplies fuel which is combined with air to form a mixture combusted by the engine to generate exhaust. The processor controls the air-fuel ratio of the mixture based on the air-fuel ratio data of the exhaust detected by the exhaust gas sensor. The catalytic converter reduces pollutants in the exhaust. The processor analyzes the air-fuel ratio data to determine one or more time constants of a step response for rich to lean fuel operations and/or lean to rich fuel operations. The processor compares the time constants to a predetermined time constant threshold to determine if the exhaust gas sensor has malfunctioned.

Abstract: An airbag module for a vehicle includes a gas generator for generating a gas and a multi-chamber airbag operatively connected to the gas generator for receiving the gas. The airbag defines a first inflation chamber, at least one second inflation chamber, at least one third inflation chamber and a fourth inflation chamber. The airbag includes internal vents configured to allow selective communication between the first chamber and each of the at least one second chamber and the at least one third chamber and selective communication between the at least one second chamber and the fourth chamber. The internal vents are configured to maintain a higher pressure in selective chambers by restricting ability of the gas to escape the selective chamber. The order of internal venting between the respective inflation chambers controls the pressure and timing of inflation of the multi-chamber airbag.

Abstract: A hanger beam assembly for a vehicle comprises a support beam extending in a vehicle widthwise direction. The support beam includes a first beam member. The first beam member is positioned between a blower assembly of a vehicle HVAC system and a dashboard on a front passenger side of the vehicle. The first beam member is configured to at least partially sever the blower assembly and direct a lower portion of the blower assembly having a blower motor away from the dashboard during a crash incident to at least partially prevent intrusion of the lower portion of the blower assembly into the dashboard.

Abstract: In a method and system to diagnose exhaust gas sensor deterioration, an automobile includes an exhaust gas system. The exhaust gas system has a fuel delivery system, an engine, a catalytic converter, an exhaust gas sensor, a processor, and/or a memory. The fuel delivery system supplies fuel which is combined with air to form a mixture combusted by the engine to generate exhaust. The processor controls the air-fuel ratio of the mixture based on the air-fuel ratio data of the exhaust detected by the exhaust gas sensor. The catalytic converter reduces pollutants in the exhaust. The processor analyzes the air-fuel ratio data to determine one or more time constants of a step response for rich to lean fuel operations and/or lean to rich fuel operations. The processor compares the time constants to a predetermined time constant threshold to determine if the exhaust gas sensor has malfunctioned.

Abstract: An airbag module for a vehicle includes a gas generator for generating a gas and a multi-chamber airbag operatively connected to the gas generator for receiving the gas. The airbag defines a first inflation chamber, at least one second inflation chamber, at least one third inflation chamber and a fourth inflation chamber. The airbag includes internal vents configured to allow selective communication between the first chamber and each of the at least one second chamber and the at least one third chamber and selective communication between the at least one second chamber and the fourth chamber. The internal vents are configured to maintain a higher pressure in selective chambers by restricting ability of the gas to escape the selective chamber. The order of internal venting between the respective inflation chambers controls the pressure and timing of inflation of the multi-chamber airbag.

Abstract: A hood lift device with a restraint system is disclosed. The system can include a catching hole configured to constrain an actuator tip within a hood after the hood lift device is deployed. By engaging the hood lift device with a hood, the hood may be restrained from contacting a windshield.

Abstract: An electrical terminal connector assembly includes a protective cover for substantially enclosing an electrical terminal on a vehicle component when the assembly is in a connected or disconnected condition.

Abstract: A hood lift device with a restraint system is disclosed. The system can include a catching hole configured to constrain an actuator tip within a hood after the hood lift device is deployed. By engaging the hood lift device with a hood, the hood may be restrained from contacting a windshield.

Abstract: A hood lift device with a restraint system is disclosed. The system can include a catching hole configured to constrain an actuator tip within a hood after the hood lift device is deployed. By engaging the hood lift device with a hood, the hood may be restrained from contacting a windshield.

Abstract: A brake assembly configured to bias the master cylinder to rotate upward in a crash which induces the brake pedal to rotate down and away from the driver. This is achieved with a reduced number of parts, an angle reservoir for the initial position, a localized crush zone in the booster all configured to use the assembly's contact with the lower dash panel as a fulcrum point inducing downward rotation of the brake pedal. The present invention takes geometric advantage of its position proximate the lower dash panel to sure that when the engine compartment portion is pushed rearward toward the occupant compartment, the localized crush zone of the booster case induces upward rotation of the master cylinder causing the booster to pivot about the lower dash panel and cause the parallel brackets to rotate downward.

Abstract: A hood lift device with a restraint system is disclosed. The system can include a catching hole configured to constrain an actuator tip within a hood after the hood lift device is deployed. By engaging the hood lift device with a hood, the hood may be restrained from contacting a windshield.