Abstract: A muffle for a glass tube forming process includes an inlet end coupled to a bowl, an outlet end having an inner dimension larger than an inner dimension of the inlet end, and a sidewall extending from inlet end to the outlet end. A radial distance from a center axis of the muffle to an inner surface of the sidewall increases from the inlet end to the outlet end and the sidewall is substantially free of abrupt changes in the radial distance that produce instability regions within the muffle. The muffle includes a channel between an outer surface of a portion of the sidewall and an insulating layer disposed about the sidewall, the channel being operable to pass a heat transfer fluid into thermal communication with the sidewall to provide cooling to the muffle. Glass forming systems including the muffle and glass tube forming processes are also disclosed.

Abstract: A muffle for a glass tube forming process includes an inlet end coupled to a bowl, an outlet end having an inner dimension larger than an inner dimension of the inlet end, and a sidewall extending from inlet end to the outlet end. A radial distance from a center axis of the muffle to an inner surface of the sidewall increases from the inlet end to the outlet end and the sidewall is substantially free of abrupt changes in the radial distance that produce instability regions within the muffle. The muffle includes a channel between an outer surface of a portion of the sidewall and an insulating layer disposed about the sidewall, the channel being operable to pass a heat transfer fluid into thermal communication with the sidewall to provide cooling to the muffle. Glass forming systems including the muffle and glass tube forming processes are also disclosed.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

Abstract: An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.