Patents by Inventor Ryan HAMMONDS

Ryan HAMMONDS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12172365
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one poly(ether ketone ketone) (PEKK) polymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Grant
    Filed: May 14, 2020
    Date of Patent: December 24, 2024
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Ryan Hammonds, Mohammad Jamal El-Hibri
  • Publication number: 20240002597
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one PEEK-PEoEK copolymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Application
    Filed: November 23, 2021
    Publication date: January 4, 2024
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Justin Sirrine, Ryan Hammonds
  • Publication number: 20230287602
    Abstract: The present disclosure relates to a process for preparing a continuous fiber filament based on a) the spreading of the fiber tow, b) the impregnation of the fiber tow in an liquid medium, comprising polymer powder particles of a certain size comprising poly(aryl ether ketone), an aqueous solvent and at least one surfactant selected from the group consisting of alkylphenoxy poly(ethyleneoxy) ethanol surfactants, c) the heating of the impregnated fiber above the melting temperature of the polymer and d) a step consisting in calendering the filaments using a die of cylindrical geometry. The present invention also relates to continuous fiber filament obtained from such process and to the use of the filaments for preparing three-dimensional objects.
    Type: Application
    Filed: June 28, 2021
    Publication date: September 14, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Ryan Hammonds, Nan Chen
  • Patent number: 11708457
    Abstract: The invention pertains to certain copolymers (PEDEK/PEEK), comprising a majority of “PEDEK”-type recurring units, which, thanks to the predominance of PEDEK-type units, their structural homogeneity and regularity, and absence of chlorinated end groups, possess a suitable molecular structure and crystallization behaviour so as to deliver improved mechanical properties and outstanding chemical resistance, and which are useful in numerous fields of endeavours, including notably in the oil&gas industry, and more specifically for the manufacture of parts used in oil and gas extraction systems.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: July 25, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, David B. Thomas, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Patent number: 11654615
    Abstract: A method for manufacturing a three-dimensional (3D) object with an additive manufacturing system, comprising a step consisting in printing layers of the 3D object from the part material comprising a polymeric component comprising, based on the total weight of the polymeric component: from 5 to 95 wt. % of at least one polymer (P1) comprising at least 50 mol. % of recurring units (R1) consisting of an arylene group comprising at least one benzene ring, each recurring unit (R1) being bound to each other through C—C bonds, wherein the recurring units (R1) are such that, based on the total number of moles of recurring units (R1):less than 90 mol. % are rigid rod-forming arylene units (R1-a), and at least 10 mol. % are kink-forming arylene units (R1-b), and from 5 to 95 wt. % of at least one polymer (P2), having a glass transition temperature (Tg) between 140° C. and 265° C., and no melting peak, as measured by differential scanning calorimetry (DSC) according to ASTM D3418.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: May 23, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Stéphane Jeol, Nancy J. Singletary, Ryan Hammonds, Hai Van, David B. Thomas
  • Publication number: 20220297376
    Abstract: The present disclosure relates to an additive manufacturing (AM) process for making a three-dimensional (3D) object, using a powdered polymer material (M) comprising at least one semi-crystalline polymer or copolymer (P), in particular to a 3D object obtainable by laser sintering from this powdered polymer material (M).
    Type: Application
    Filed: July 31, 2020
    Publication date: September 22, 2022
    Inventors: Christopher WARD, Stéphane JEOL, Ryan HAMMONDS, Emmanuel DAVID
  • Publication number: 20220212398
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one poly(ether ketone ketone) (PEKK) polymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Application
    Filed: May 14, 2020
    Publication date: July 7, 2022
    Inventors: Ryan HAMMONDS, Mohammad Jamal EL-HIBRI
  • Patent number: 11359120
    Abstract: Disclosed is a polymer-metal junction including a polymer composition in contact with a metal substrate, where the polymer composition comprises a polymer component including a PEEK-PEDEK copolymer having a PEEK/PEDEK mole ratio ranging from about 60/40 to about 30/70 and a melting point (Tm) greater than 320° C., and where the polymer composition includes less than 10 wt. % of a sulfur-or-carbonyl-containing solvent, based on the total weight of the polymer composition. Also disclosed are methods of making the polymer-metal junction and articles including the polymer-metal junction.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: June 14, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Patent number: 11254816
    Abstract: The invention pertains to composition of fluoroplastic and poly(aryletherketone), to method of making the same, and to shaped products therefrom, including notably wire sheaths, which combine advantageous performances of both ingredients, which can be easily manufactured through conventional equipment's, and which notably deliver room temperature toughness, in combination with notably chemical resistance and dielectric properties of fluoroplastics and with mechanical performances of poly(aryl ether ketone)s.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: February 22, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Ryan Hammonds, Mattia Bassi, Luca Merlo
  • Publication number: 20210292481
    Abstract: The invention pertains to a powdered material (M) comprising at least one poly(arylene sulfide) polymer, in particular to a method for manufacturing a three-dimensional (3D) object, using the powdered material (M) and to 3D object obtainable by selective sintering from this powdered polymer material (M).
    Type: Application
    Filed: July 12, 2019
    Publication date: September 23, 2021
    Inventors: Ryan HAMMONDS, Lee CARVELL, Jason RICH, Stéphane JEOL, William E. SATTICH
  • Publication number: 20210276252
    Abstract: The invention pertains to a method for manufacturing a three-dimensional (3D) object, using a powdered material (M) comprising at least one poly(arylene sulfide) polymer, in particular to a 3D object obtainable by selective sintering from this powdered polymer material (M).
    Type: Application
    Filed: July 12, 2019
    Publication date: September 9, 2021
    Inventors: Ryan HAMMONDS, Lee CARVELL, Jason RICH, Stéphane JEOL, William E. SATTICH, Christopher WARD
  • Publication number: 20210260816
    Abstract: The present disclosure relates to a method for manufacturing a three-dimensional (3D) object with an additive manufacturing system, comprising a step consisting in printing layers of the three-dimensional object from the part material comprising at least one poly(aryl ether sulfone) (PAES) polymer and at least one per(halo)fluoropolymer (FP), having a melt viscosity measured according to ASTM D3835, at 372° C. and 1000 s?1, using a using a Hastelloy die of 1 mm×10 mm, of at most 1.5×103 Pa·s. The present invention also relates to polymeric part material, e.g. filaments or pellets, comprising such a PAES and a FP, as well as to the use of PAES and PF to prepare pellets or filaments and to print 3D objects.
    Type: Application
    Filed: June 17, 2019
    Publication date: August 26, 2021
    Inventors: Stéphane JEOL, Ryan HAMMONDS, Nancy J. SINGLETARY, Linda M. NORFOLK
  • Publication number: 20210146668
    Abstract: Disclosed are layered structures that include a polymeric layer and a varnish layer in contact with the polymeric layer, wires including the layered structures, and methods of making the layered structures. The polymeric layer includes a poly(ether ether ketone)(PEEK) and a poly(aryl ether sulfone) (PAES) and surprisingly exhibits markedly improved adhesion to the varnish layer without significant reduction in crystallization temperature of the polymeric layer.
    Type: Application
    Filed: June 13, 2018
    Publication date: May 20, 2021
    Inventors: Yasunobu SATO, Ryan HAMMONDS
  • Publication number: 20210122953
    Abstract: Disclosed is a polymer-metal junction including a polymer composition in contact with a metal substrate, where the polymer composition comprises a polymer component including a PEEK-PEDEK copolymer having a PEEK/PEDEK mole ratio ranging from about 60/40 to about 30/70 and a melting point (Tm) greater than 320° C., and where the polymer composition includes less than 10 wt. % of a sulfur-or-carbonyl-containing solvent, based on the total weight of the polymer composition. Also disclosed are methods of making the polymer-metal junction and articles including the polymer-metal junction.
    Type: Application
    Filed: September 13, 2018
    Publication date: April 29, 2021
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI, Ryan HAMMONDS
  • Publication number: 20210069963
    Abstract: A method for manufacturing a three-dimensional (3D) object with an additive manufacturing system, comprising a step consisting in printing layers of the 3D object from the part material comprising a polymeric component comprising, based on the total weight of the polymeric component: from 5 to 95 wt. % of at least one polymer (P1) comprising at least 50 mol. % of recurring units (R1) consisting of an arylene group comprising at least one benzene ring, each recurring unit (R1) being bound to each other through C—C bonds, wherein the recurring units (R1) are such that, based on the total number of moles of recurring units (R1):less than 90 mol. % are rigid rod-forming arylene units (R1-a), and at least 10 mol. % are kink-forming arylene units (R1-b), and from 5 to 95 wt. % of at least one polymer (P2), having a glass transition temperature (Tg) between 140° C. and 265° C., and no melting peak, as measured by differential scanning calorimetry (DSC) according to ASTM D3418.
    Type: Application
    Filed: December 19, 2018
    Publication date: March 11, 2021
    Inventors: Stéphane JEOL, Nancy J. SINGLETARY, Ryan HAMMONDS, Hai VAN, David B. THOMAS
  • Patent number: 10808143
    Abstract: A polyaryl ether ether composition(C) and methods of uses thereof are herein disclosed. The composition comprises a polymer blend [blend (B)] consisting of: —a first polyaryl ether ketone (PAEK-1)and —a second polyaryl ether ketone (PAEK-2), wherein the (PAEK-1) is crystalline and exhibits a melting temperature Tm of 330° C. or higher and the (PAEK-2) is either amorphous or crystalline and exhibits a melting temperature Tm of 315° C. or lower and wherein the (PAEK-1) constitutes more than 0% wt of blend (B). Composition (C) can be used in particular for the manufacture of coated metal surfaces, in particular for the coating of wires or of (part of) electronic devices.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: October 20, 2020
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Ryan Hammonds, Jiqiang Xia
  • Publication number: 20200032053
    Abstract: The invention pertains to composition of fluoroplastic and poly(aryletherketone), to method of making the same, and to shaped products therefrom, including notably wire sheaths, which combine advantageous performances of both ingredients, which can be easily manufactured through conventional equipment's, and which notably deliver room temperature toughness, in combination with notably chemical resistance and dielectric properties of fluoroplastics and with mechanical performances of poly(aryl ether ketone)s.
    Type: Application
    Filed: March 5, 2018
    Publication date: January 30, 2020
    Inventors: Chantal LOUIS, Ryan HAMMONDS, Mattia BASSI, Luca MERLO
  • Patent number: 10519277
    Abstract: Adhesive compositions are described that significantly improve the adhesion of polymer overmold compositions to metal substrates in polymer-metal junctions. The adhesive compositions include one or more poly(aryl ether) polymers, where each of the poly(aryl ether) polymers is, independently, a poly(aryl ether sulfone) polymer or a poly(aryl ether ketone) polymer. The overmold composition includes at least one poly(aryl ether ketone) polymer. Polymer-Metal junctions can be formed by, for example, dip-coating, spin-coating, extruding, or injection molding the adhesive composition and/or the overmold composition onto the metal substrate. Desirable applications settings for the polymer-metal junctions described include, but are not limited to electrical wiring.
    Type: Grant
    Filed: December 11, 2015
    Date of Patent: December 31, 2019
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Mohammad Jamal El-Hibri, Chantal Louis, Ryan Hammonds
  • Publication number: 20190322804
    Abstract: The invention pertains to certain copolymers (PEDEK/PEEK), comprising a majority of “PEDEK”-type recurring units, which, thanks to the predominance of PEDEK-type units, their structural homogeneity and regularity, and absence of chlorinated end groups, possess a suitable molecular structure and crystallization behaviour so as to deliver improved mechanical properties and outstanding chemical resistance, and which are useful in numerous fields of endeavours, including notably in the oil&gas industry, and more specifically for the manufacture of parts used in oil and gas extraction systems.
    Type: Application
    Filed: October 24, 2017
    Publication date: October 24, 2019
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal LOUIS, David B. THOMAS, Mohammad Jamal EL-HIBRI, Ryan HAMMONDS
  • Publication number: 20190031908
    Abstract: A polyaryl ether ether composition(C) and methods of uses thereof are herein disclosed. The composition comprises a polymer blend [blend (B)] consisting of: —a first polyaryl ether ketone (PAEK-1)and —a second polyaryl ether ketone (PAEK-2), wherein the (PAEK-1) is crystalline and exhibits a melting temperature Tm of 330 ° C. or higher and the (PAEK-2) is either amorphous or crystalline and exhibits a melting temperature Tm of 315 ° C. or lower and wherein the (PAEK-1) constitutes more than 0% wt of blend (B). Composition (C) can be used in particular for the manufacture of coated metal surfaces, in particular for the coating of wires or of (part of) electronic devices.
    Type: Application
    Filed: March 3, 2017
    Publication date: January 31, 2019
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI, Ryan HAMMONDS, Jiqiang XIA