Patents by Inventor Ryan HENSLEIGH

Ryan HENSLEIGH has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11884002
    Abstract: Disclosed here is a method for making a three-dimensional micro-architected aerogel, comprising: (a) curing a reaction mixture comprising a co-sol-gel material (e.g., graphene oxide (GO)) and at least one catalyst to obtain a crosslinked co-sol-gel (e.g., GO hydrogel); (b) providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of the crosslinked co-sol-gel (e.g., GO hydrogel); (c) curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three-dimensional structure; (d) drying the wet gel to produce a dry gel; and (e) pyrolyzing the dry gel to produce a three-dimensional micro-architected aerogel (e.g., graphene aerogel). Also disclosed is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of a crosslinked co-sol-gel.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: January 30, 2024
    Assignees: Lawrence Livermore National Security, LLC, Virginia Polytechnic Institute and State University
    Inventors: Marcus A. Worsley, Xiaoyu Zheng, Patrick G. Campbell, Eric Duoss, James Oakdale, Christopher Spadaccini, Ryan Hensleigh
  • Patent number: 11880133
    Abstract: Disclosed here is a method for making an architected three-dimensional aerogel, comprising providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a precursor for graphene, metal oxide or metal chalcogenide; curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three dimensional structure; drying the wet gel to produce a dry gel; and pyrolyzing the dry gel to produce an architected three-dimensional aerogel. Also disclosure is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and graphene oxide.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: January 23, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Marcus A Worsley, Patrick G. Campbell, Eric B. Duoss, James S. Oakdale, Christopher M. Spadaccini, Ryan Hensleigh
  • Patent number: 11117361
    Abstract: The present disclosure relates to a method for performing a three dimensional (3D) printing process. A primary light beam having a wavelength sufficient to initiate polymerization of a photoresin is generated and patterned into a patterned primary beam. The patterned primary beam is directed toward an ultraviolet (UV) or visible light sensitive photoresin to initiate polymerization of select areas of the photoresin. The photoresin is also illuminated with a secondary light beam having a wavelength of at least one of about 765 nm, 1064 nm, or 1273 nm. The secondary light beam stimulates triplet oxygen into singlet oxygen, which controls oxygen inhibition in additional areas bordering the select areas, to enable controlled polymerization inhibition in the additional areas bordering the select areas.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: September 14, 2021
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Ryan Hensleigh, Eric B. Duoss
  • Publication number: 20210237344
    Abstract: Disclosed here is a method for making a three-dimensional micro-architected aerogel, comprising: (a) curing a reaction mixture comprising a co-sol-gel material (e.g., graphene oxide (GO)) and at least one catalyst to obtain a crosslinked co-sol-gel (e.g., GO hydrogel); (b) providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of the crosslinked co-sol-gel (e.g., GO hydrogel); (c) curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three-dimensional structure; (d) drying the wet gel to produce a dry gel; and (e) pyrolyzing the dry gel to produce a three-dimensional micro-architected aerogel (e.g., graphene aerogel). Also disclosed is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of a crosslinked co-sol-gel.
    Type: Application
    Filed: April 5, 2019
    Publication date: August 5, 2021
    Applicant: Lawrence Livermore National Security, LLC
    Inventors: Marcus A. Worsley, Xiaoyu Zheng, Patrick G. Campbell, Eric Duoss, James Oakdale, Christopher Spadaccini, Ryan Hensleigh
  • Publication number: 20210234089
    Abstract: Described herein are aspects of a three-dimensional (3D) piezoelectric structure that can be composed of a 3D periodic microlattice that can be composed of a piezoelectric composite material, wherein the 3D periodic microlattice can include a plurality of interconnected 3D node units capable of generating a piezoelectric response upon application of a stress to the 3D periodic microlattice, and wherein the plurality of interconnected 3D node units can form a tailored piezoelectric tensor space. Also described herein are systems that can include one or more of the 3D piezoelectric structures described herein. Also described herein are methods of making and using the 3D piezoelectric structures described herein.
    Type: Application
    Filed: May 24, 2019
    Publication date: July 29, 2021
    Inventors: Xiaoyu ZHENG, Huachen CUI, Ryan HENSLEIGH
  • Patent number: 11072160
    Abstract: The present disclosure relates to a system for forming a three dimensional (3D) part. The system may incorporate a beam delivery subsystem for generating optical signals, and a mask subsystem that receives the optical signals and generates optical images therefrom. A first one of the optical images activates a polymerization species of a photo-sensitive resin in accordance with illuminated areas thereof, to thus cause polymerization of select portions of the photo-sensitive resin to help form a layer of the 3D part. A second one of the optical images causes stimulated emission depletion of subportions of the polymerization species, simultaneously, over various areas of the layer, to enhance resolution of at least one subportion of the select portions of the photo-sensitive resin.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: July 27, 2021
    Assignees: Lawrence Livermore National Security, LLC, The Regents Of The University Of California
    Inventors: Ryan Hensleigh, Bryan D. Moran, Julie A. Jackson, Eric Duoss, Brett Kelly, Maxim Shusteff, Hayden Taylor, Christopher Spadaccini
  • Publication number: 20210197446
    Abstract: Described herein are electroless material deposition methods and techniques that can be used to deposit one or more materials on a structure in a selective manner such that deposition can occur in predetermined areas. The methods and techniques of selective electroless material deposition methods described herein can be used to selectively deposit material(s) on 3D printed structures. In some aspects, the 3D structures can contain micro-features that can have one or more materials selectively deposited on their surface in one or more locations.
    Type: Application
    Filed: May 21, 2019
    Publication date: July 1, 2021
    Inventors: Ryan HENSLEIGH, Xiaoyu ZHENG
  • Publication number: 20200290273
    Abstract: The present disclosure relates to a method for performing a three dimensional (3D) printing process. A primary light beam having a wavelength sufficient to initiate polymerization of a photoresin is generated and patterned into a patterned primary beam. The patterned primary beam is directed toward an ultraviolet (UV) or visible light sensitive photoresin to initiate polymerization of select areas of the photoresin. The photoresin is also illuminated with a secondary light beam having a wavelength of at least one of about 765 nm, 1064 nm, or 1273 nm. The secondary light beam stimulates triplet oxygen into singlet oxygen, which controls oxygen inhibition in additional areas bordering the select areas, to enable controlled polymerization inhibition in the additional areas bordering the select areas.
    Type: Application
    Filed: April 9, 2020
    Publication date: September 17, 2020
    Inventors: Ryan HENSLEIGH, Eric B. DUOSS
  • Patent number: 10668708
    Abstract: A method is disclosed for performing a three dimensional (3D) printing process. The method involves generating a primary light beam having a wavelength sufficient to initiate polymerization of a photoresin, and patterning the primary light beam into a patterned primary beam. The patterned primary beam may be directed toward an ultraviolet (UV) or visible light sensitive photoresin to initiate polymerization of select areas of the photoresin. The photoresin may be illuminated with a secondary light beam having a wavelength of about 765 nm to stimulate triplet oxygen into singlet oxygen, to thus control oxygen inhibition in additional areas bordering the select areas, to control polymerization inhibition in the additional areas bordering the select areas.
    Type: Grant
    Filed: September 27, 2016
    Date of Patent: June 2, 2020
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Ryan Hensleigh, Eric Duoss
  • Publication number: 20190317401
    Abstract: Disclosed here is a method for making an architected three-dimensional aerogel, comprising providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a precursor for graphene, metal oxide or metal chalcogenide; curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three dimensional structure; drying the wet gel to produce a dry gel; and pyrolyzing the dry gel to produce an architected three-dimensional aerogel. Also disclosure is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and graphene oxide.
    Type: Application
    Filed: May 31, 2019
    Publication date: October 17, 2019
    Applicant: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
    Inventors: Marcus A. Worsley, Patrick G. Campbell, Eric B. Duoss, James S. Oakdale, Christopher M. Spadaccini, Ryan Hensleigh
  • Patent number: 10379439
    Abstract: Disclosed here is a method for making an architected three-dimensional aerogel, comprising providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a precursor for graphene, metal oxide or metal chalcogenide; curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three dimensional structure; drying the wet gel to produce a dry gel; and pyrolyzing the dry gel to produce an architected three-dimensional aerogel. Also disclosure is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and graphene oxide.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: August 13, 2019
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Marcus A. Worsley, Patrick G. Campbell, Eric B. Duoss, James S. Oakdale, Christopher M. Spadaccini, Ryan Hensleigh
  • Publication number: 20180196345
    Abstract: Disclosed here is a method for making an architected three-dimensional aerogel, comprising providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a precursor for graphene, metal oxide or metal chalcogenide; curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three dimensional structure; drying the wet gel to produce a dry gel; and pyrolyzing the dry gel to produce an architected three-dimensional aerogel. Also disclosure is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and graphene oxide.
    Type: Application
    Filed: January 6, 2017
    Publication date: July 12, 2018
    Applicant: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
    Inventors: Marcus A. Worsley, Patrick G. Campbell, Eric B. Duoss, James S. Oakdale, Christopher M. Spadaccini, Ryan Hensleigh
  • Publication number: 20180086007
    Abstract: A method is disclosed for performing a three dimensional (3D) printing process. The method involves generating a primary light beam having a wavelength sufficient to initiate polymerization of a photoresin, and patterning the primary light beam into a patterned primary beam. The patterned primary beam may be directed toward an ultraviolet (UV) or visible light sensitive photoresin to initiate polymerization of select areas of the photoresin. The photoresin may be illuminated with a secondary light beam having a wavelength of about 765 nm to stimulate triplet oxygen into singlet oxygen, to thus control oxygen inhibition in additional areas bordering the select areas, to control polymerization inhibition in the additional areas bordering the select areas.
    Type: Application
    Filed: September 27, 2016
    Publication date: March 29, 2018
    Inventors: Ryan HENSLEIGH, Eric DUOSS
  • Publication number: 20180056603
    Abstract: The present disclosure relates to a system for forming a three dimensional (3D) part. The system may incorporate a beam delivery subsystem for generating optical signals, and a mask subsystem that receives the optical signals and generates optical images therefrom. A first one of the optical images activates a polymerization species of a photo-sensitive resin in accordance with illuminated areas thereof, to thus cause polymerization of select portions of the photo-sensitive resin to help form a layer of the 3D part. A second one of the optical images causes stimulated emission depletion of subportions of the polymerization species, simultaneously, over various areas of the layer, to enhance resolution of at least one subportion of the select portions of the photo-sensitive resin.
    Type: Application
    Filed: August 23, 2016
    Publication date: March 1, 2018
    Inventors: Ryan HENSLEIGH, Bryan D. MORAN, Julie A. JACKSON, Eric DUOSS, Brett KELLY, Maxim SHUSTEFF, Hayden TAYLOR, Christopher SPADACCINI