Abstract: The present invention provides a process for making a membrane electrode assembly (MEA) through a catalyst coated membrane (CCM) with phosphoric acid doped polymer electrolyte membrane. The polymer electrolyte membranes are composed of cationic-biphosphate ion pairs, with low acid content. The CCMs can be obtained either by direct coating on a membrane or to a transfer decal in a single step. The decal transfer is completed under mild temperature and pressure holds and show complete transfer of catalyst.

Abstract: Aspects of the invention provide novel cathodes to be employed with membranes that can operate in ionomer membrane-based electrolyzer cells between at least 50- and 95-degrees C. The cathodes comprise a carbon-based substrate, e.g., of woven cloth or paper, a hydrophobic binder-containing microporous layer, e.g., polytetrafluoroethylene (PTFE), and a catalyst layer comprising electrocatalysts and binders demonstrating ionic conductivity over a range of dry and wet operating conditions. According to some aspects of the invention, at least one layer of the microporous layer or catalyst layer has defined pore structure.

Abstract: Aspects of the invention provide novel electrodes to be employed with membranes that can operate in fuel cell mode between at least 80- and 240-degrees C. The electrodes comprise a carbon-based substrate, e.g., of woven cloth or paper, a hydrophobic binder-containing microporous layer, e.g., polytetrafluoroethylene (PTFE), and a catalyst layer comprising electrocatalysts and binders demonstrating ionic conductivity over a range of dry and wet operating conditions. According to some aspects of the invention, at least one layer of the microporous layer or catalyst layer has defined pore structure and particle size distribution.

Abstract: The present invention relates to a class of polymer ion imbibed membranes for electrolyte flow batteries. The membranes are a conducting aromatic polyether type copolymer bearing nitrogen heterocycles groups, especially pyridine type. While the membranes can be used in acid, basic, and neutral electrolytes, the nitrogen heterocycles in the membrane interact with acid in the electrolyte to form a proton transport network, so as to keep the proton transport performance of the membrane. The membrane has excellent mechanical stability and thermostability as well as tunable porosity.

Abstract: The present invention relates to a class of polymer ion imbibed membranes for electrolyte flow batteries. The membranes are a conducting aromatic polyether type copolymer bearing nitrogen heterocycles groups, especially pyridine type. While the membranes can be used in acid, basic, and neutral electrolytes, the nitrogen heterocycles in the membrane interact with acid in the electrolyte to form a proton transport network, so as to keep the proton transport performance of the membrane. The membrane has excellent mechanical stability and thermostability as well as tunable porosity.