Patents by Inventor Ryan REAGAN

Ryan REAGAN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11901470
    Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a string of solar cells includes a plurality of back-contact solar cells, wherein each of the plurality of back-contact solar cells includes P-type and N-type doped diffusion regions. A plurality of conductive wires is disposed over a back surface of each of the plurality of solar cells, wherein each of the plurality of conductive wires is substantially parallel to the P-type and N-type doped diffusion regions of each of the plurality of solar cells. One or more of the plurality of conductive wires adjoins a pair of adjacent solar cells of the plurality of solar cells and has a relief feature between the pair of adjacent solar cells.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: February 13, 2024
    Assignee: Maxeon Solar Pte. Ltd.
    Inventors: Richard Hamilton Sewell, Matthieu Minault Reich, Andrea R. Bowring, Arbaz Shakir, Ryan Reagan, Matthew Matsumoto
  • Publication number: 20230253517
    Abstract: Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.
    Type: Application
    Filed: April 21, 2023
    Publication date: August 10, 2023
    Inventors: Pei Hsuan Lu, Benjamin I. Hsia, David Aaron Randolph Barkhouse, Lewis C. Abra, George G. Correos, Marc Robinson, Paul W. Loscutoff, Ryan Reagan, David Okawa, Tamir Lance, Thierry Nguyen
  • Patent number: 11664472
    Abstract: Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: May 30, 2023
    Assignee: Maxeon Solar Pte. Ltd.
    Inventors: Pei Hsuan Lu, Benjamin I. Hsia, David Aaron Randolph Barkhouse, Lewis C. Abra, George G. Correos, Marc Robinson, Paul W. Loscutoff, Ryan Reagan, David Okawa, Tamir Lance, Thierry Nguyen
  • Patent number: 11646387
    Abstract: A method of fabricating solar cell, solar laminate and/or solar module string is provided. The method may include: locating a metal foil over a plurality of semiconductor substrates; exposing the metal foil to laser beam over selected portions of the plurality of semiconductor substrates, wherein exposing the metal foil to the laser beam forms a plurality conductive contact structures having of locally deposited metal portion electrically connecting the metal foil to the semiconductor substrates at the selected portions; and selectively removing portions of the metal foil, wherein remaining portions of the metal foil extend between at least two of the plurality of semiconductor substrates.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: May 9, 2023
    Assignee: Maxeon Solar Pte. Ltd.
    Inventors: Pei Hsuan Lu, Benjamin I. Hsia, David Aaron Randolph Barkhouse, David C. Okawa, David F. Kavulak, Lewis C. Abra, George G. Correos, Richard Hamilton Sewell, Ryan Reagan, Tamir Lance, Thierry Nguyen
  • Publication number: 20230086161
    Abstract: Photovoltaic panels may be aggregated in various ways and may be aggregated with the use of a backplane where the backplane comprises electrical connectors positioned to electrically connect the PV panels. The PV panels may have various sizes and shapes and may overlap one or more other PV panels or PV panels being aggregated.
    Type: Application
    Filed: November 28, 2022
    Publication date: March 23, 2023
    Applicant: SunPower Corporation
    Inventors: David C. Okawa, Zachary S. Judkins, Tamir Lance, Tyler D. Newman, Thierry H. Nguyen, Ryan Reagan
  • Patent number: 11527990
    Abstract: Photovoltaic panels may be aggregated in various ways and may be aggregated with the use of a backplane where the backplane comprises electrical connectors positioned to electrically connect the PV panels. The PV panels may have various sizes and shapes and may overlap one or more other PV panels or PV panels being aggregated.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: December 13, 2022
    Assignee: SunPower Corporation
    Inventors: David C. Okawa, Zachary S. Judkins, Tamir Lance, Tyler D. Newman, Thierry H. Nguyen, Ryan Reagan
  • Publication number: 20210408313
    Abstract: Strings of solar cells having laser assisted metallization conductive contact structures, and their methods of manufacture, are described. For example, a solar cell string includes a first solar cell having a front side and a back side, and one or more laser assisted metallization conductive contact structures electrically connecting a first metal foil to the back side of the first solar cell. The solar cell string also includes a second solar cell having a front side and a back side, and one or more laser assisted metallization conductive contact structures electrically connecting a second metal foil to the back side of the second solar cell. The solar cell string also includes a conductive interconnect coupling the first and second solar cells, the conductive interconnect including a strain relief feature.
    Type: Application
    Filed: June 23, 2021
    Publication date: December 30, 2021
    Inventors: Pei Hsuan Lu, Tyler D. Newman, Paul W. Loscutoff, George G. Correos, Yafu Lin, Andrea R. Bowring, David C. Okawa, Matthew T. Matsumoto, Benjamin I. Hsia, Arbaz Ahmed Shakir, John H. Lippiatt, Simone I. Nazareth, Ryan Reagan, Todd R. Johnson, Ned Western, Tamir Lance, Marc Robinson
  • Patent number: 11165387
    Abstract: Cyclical testing of electrically conductive bonding (ECB) is provided. Cyclical testing comprises high current flows using multiples of max operating currents and monitoring sensors with periods of no current to accelerate testing of electrical connections employing ECBs.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: November 2, 2021
    Assignee: SunPower Corporation
    Inventors: Yafu Lin, Ryan Reagan, Itai Suez, Katherine Han, Hai-Yue Han
  • Publication number: 20210281215
    Abstract: Cyclical testing of electrically conductive bonding (ECB) is provided. Cyclical testing comprises high current flows using multiples of max operating currents and monitoring sensors with periods of no current to accelerate testing of electrical connections employing ECBs.
    Type: Application
    Filed: March 3, 2020
    Publication date: September 9, 2021
    Applicant: SunPower Corporation
    Inventors: Yafu Lin, Ryan Reagan, Itai Suez, Katherine Han, Hai-Yue Han
  • Publication number: 20210098641
    Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a string of solar cells includes a plurality of back-contact solar cells, wherein each of the plurality of back-contact solar cells includes P-type and N-type doped diffusion regions. A plurality of conductive wires is disposed over a back surface of each of the plurality of solar cells, wherein each of the plurality of conductive wires is substantially parallel to the P-type and N-type doped diffusion regions of each of the plurality of solar cells. One or more of the plurality of conductive wires adjoins a pair of adjacent solar cells of the plurality of solar cells and has a relief feature between the pair of adjacent solar cells.
    Type: Application
    Filed: September 25, 2020
    Publication date: April 1, 2021
    Inventors: Richard Hamilton Sewell, Matthieu Minault Reich, Andrea R. Bowring, Arbaz Shakir, Ryan Reagan, Matthew Matsumoto
  • Publication number: 20200266759
    Abstract: Photovoltaic panels may be aggregated in various ways and may be aggregated with the use of a backplane where the backplane comprises electrical connectors positioned to electrically connect the PV panels. The PV panels may have various sizes and shapes and may overlap one or more other PV panels or PV panels being aggregated.
    Type: Application
    Filed: February 12, 2020
    Publication date: August 20, 2020
    Applicant: SunPower Corporation
    Inventors: David C. Okawa, Zachary S. Judkins, Tamir Lance, Tyler D. Newman, Thierry H. Nguyen, Ryan Reagan
  • Publication number: 20190312163
    Abstract: Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.
    Type: Application
    Filed: April 5, 2019
    Publication date: October 10, 2019
    Inventors: Pei Hsuan Lu, Benjamin I. Hsia, David Aaron Randolph Barkhouse, Lewis C. Abra, George G. Correos, Marc Robinson, Paul W. Loscutoff, Ryan Reagan, David Okawa, Tamir Lance, Thierry Nguyen
  • Publication number: 20190312166
    Abstract: A method of fabricating solar cell, solar laminate and/or solar module string is provided. The method may include: locating a metal foil over a plurality of semiconductor substrates; exposing the metal foil to laser beam over selected portions of the plurality of semiconductor substrates, wherein exposing the metal foil to the laser beam forms a plurality conductive contact structures having of locally deposited metal portion electrically connecting the metal foil to the semiconductor substrates at the selected portions; and selectively removing portions of the metal foil, wherein remaining portions of the metal foil extend between at least two of the plurality of semiconductor substrates.
    Type: Application
    Filed: April 5, 2019
    Publication date: October 10, 2019
    Inventors: Pei Hsuan Lu, Benjamin I. Hsia, David Aaron Randolph Barkhouse, David C. Okawa, David F. Kavulak, Lewis C. Abra, George G. Correos, Richard Hamilton Sewell, Ryan Reagan, Tamir Lance, Thierry Nguyen
  • Publication number: 20180331652
    Abstract: A folding photovoltaic (PV) panel is described. The folding PV panel may include several subpanels interconnected by a hinge assembly. The hinge assembly may include a first section, a second section, and a third section between the first and second sections. The first section of the hinge assembly may couple to a first subpanel and the second section of the hinge assembly may couple to a second subpanel. The folding PV panel may include at least one electrical conductor extending from the first subpanel to the second subpanel. The at least one electrical conductor may be located in the hinge assembly or in a cabling assembly bridging a channel defined by edges of the first and second subpanels and the third section of the hinge assembly.
    Type: Application
    Filed: May 10, 2018
    Publication date: November 15, 2018
    Inventors: David OKAWA, John Paul KAPLA, Brian WARES, Laurence B. MACKLER, Tamir LANCE, Ryan REAGAN, Alexander F. KELLER, Hikaru IWASAKA, Gabriela Elena BUNEA
  • Patent number: D879031
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: March 24, 2020
    Assignee: SUNPOWER CORPORATION
    Inventors: Tamir Lance, David Okawa, Ryan Reagan, Brian Wares, Laurence Mackler, Hikaru Iwasaka, Alexander Keller
  • Patent number: D904289
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: December 8, 2020
    Assignee: SUNPOWER CORPORATION
    Inventors: Tamir Lance, David Okawa, Ryan Reagan, Brian Wares, Laurence Mackler, Hikaru Iwasaka, Alexander Keller
  • Patent number: D928079
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: August 17, 2021
    Assignee: SUNPOWER CORPORATION
    Inventors: Tamir Lance, David Okawa, Ryan Reagan, Brian Wares, Laurence Mackler, Hikaru Iwasaka, Alexander Keller
  • Patent number: D953972
    Type: Grant
    Filed: July 27, 2021
    Date of Patent: June 7, 2022
    Assignee: SUNPOWER CORPORATION
    Inventors: Tamir Lance, David Okawa, Ryan Reagan, Brian Wares, Laurence Mackler, Hikaru Iwasaka, Alexander Keller
  • Patent number: D1016736
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: March 5, 2024
    Assignee: MAXEON SOLAR PTE. LTD.
    Inventors: Tamir Lance, David Okawa, Ryan Reagan, Brian Wares, Laurence Mackler, Hikaru Iwasaka, Alexander Keller