Patents by Inventor Ryo Matsubara

Ryo Matsubara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6343540
    Abstract: The present invention discloses a method for installing pistons in cylinder bores formed in a cylinder block of a compressor. The piston on one end of the cylinder block and a positioning jig on the other end of the cylinder block are arranged. The positioning jig is inserted into the cylinder bore such that part of the positioning jig protrudes from the cylinder bores toward the piston. The protruding part of the positioning jig is engaged with the piston to determine the position of the piston. The piston is inserted into the cylinder bore while maintaining the engagement between the jig and the piston. The positioning jig is removed from the cylinder bore. This facilitate automation of installation of pistons in cylinder bores.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: February 5, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Masaki Ota, Masanori Sonobe, Tomoji Tarutani, Ryo Matsubara, Kenta Nishimura, Hirotaka Kurakake
  • Publication number: 20020011074
    Abstract: A control valve is located in a variable displacement compressor that is installed in a refrigerant circuit. The control valve operates such that the pressure difference between first and second pressure monitoring points in the refrigerant circuit seeks a predetermined target value. The first pressure monitoring point is located in a discharge chamber of the compressor. The second pressure monitoring point is located in a flow pipe that extends from the discharge chamber. The static pressure of refrigerant in the discharge chamber is introduced into a control valve from the first pressure monitoring point. A pressure that includes the static pressure and the dynamic pressure of refrigerant in the flow pipe is introduced into the control valve from the second pressure monitoring point. As a result, the displacement of the compressor is reliably controlled without being affected by the thermal load of an evaporator.
    Type: Application
    Filed: May 17, 2001
    Publication date: January 31, 2002
    Inventors: Ken Suitou, Masahiro Kawaguchi, Masaki Ota, Kazuya Kimura, Ryo Matsubara, Taku Adaniya, Kazuhito Miyagawa, Yasutane Hijikata
  • Publication number: 20020006339
    Abstract: A compressor C has a construction comprising a cylinder block 1 in which cylinder bores 1a are formed, a front housing 2 and a rear housing 4 which are arranged at the front and at the rear, respectively, of the cylinder block 1. Pistons 20 which are accommodated in each cylinder bore 1a so as to be able to reciprocate, are connected to the cam plate 12, which connects to a drive shaft 6 so as to be able to integrally rotate, so as to operate, and the pistons 20 compress refrigerant gas according to the rotation of the drive shaft 6. A suction muffler 40, a discharge muffler 41 and a control valve 31 are provided between the cylinder bores 1a in the cylinder block 1. Further, a unit 60 which comprises a discharge check valve and an oil separator is disposed in the suction muffler 40.
    Type: Application
    Filed: July 13, 2001
    Publication date: January 17, 2002
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Masaki Ota, Ken Suitou, Tomoji Tarutani, Kenta Nishimura, Taku Adaniya, Ryo Matsubara
  • Patent number: 6336335
    Abstract: An engine control apparatus of a vehicle having an air conditioner that has a variable displacement compressor is disclosed. The pressure difference between two points in a refrigeration circuit is monitored. The pressure difference represents the compressor displacement. The compressor is controlled by a control valve. The control valve operates based on the pressure difference. A controller compares the temperature of the passenger compartment with a temperature setting. If they differ, the controller determines a target pressure difference for the control valve. The controller computes the compressor torque based on the target pressure difference signal. The controller determines a target engine torque based on the compressor torque and controls the engine based on the target engine torque.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: January 8, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Hirotaka Kurakake
  • Publication number: 20010055532
    Abstract: Valve and separator unit is mounted to a housing of a compressor. The unit includes a check valve for preventing the reverse flow of refrigerant, and an oil separator for separating a mist of lubricating oil contained in the refrigerant from the refrigerant. Separated lubricating oil is introduced into a crank chamber via an oil passage, and the separated refrigerant is directed to the check valve, which prevents of the reverse flow of the refrigerant from the external refrigerant circuit to the discharge chamber.
    Type: Application
    Filed: June 21, 2001
    Publication date: December 27, 2001
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Masaki Ota, Ken Suitou, Tomoji Tarutani, Kazuya Kimura, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010055531
    Abstract: A valve body adjusts opening of a supply passage in response to the position in a valve chamber. A pressure-sensitive member is moved in accordance with the pressure difference between two pressure monitoring points, which are located in an external refrigerant circuit. The movement of the pressure-sensitive member affects the position of the valve body such that the compressor displacement is changed to reduce fluctuations in the pressure difference. A solenoid changes force applied to the valve body so that a set pressure difference, which is a reference value for changing the position of the valve body by the pressure-sensitive member, is changed.
    Type: Application
    Filed: March 23, 2001
    Publication date: December 27, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010053326
    Abstract: A swash plate type compressor of variable capacity type including a rotary drive shaft, a swash plate carried by the drive shaft such that its inclination angle is variable, and such that the swash plate is rotated with the drive shaft, pistons slidably fitted in cylinder bores and engaging a radially outer portion of the swash plate, each piston being reciprocated between compression and suction stroke ends by rotation of the swash plate, the radially outer portion including a compression-end circumferential part engaging each piston located at the compression stroke end, a swash plate angle adjusting device for adjusting the inclination angle between a minimum and a maximum angle, and wherein the_swash plate has a first center point at the maximum inclination angle and a second center point at the minimum inclination angle, each of the center points being an intersection between an intermediate plane of the swash plate which is intermediate in the thickness direction and a centerline of the swash plate, the
    Type: Application
    Filed: June 19, 2001
    Publication date: December 20, 2001
    Inventors: Ryo Matsubara, Tomoji Tarutani, Ken Suitou, Kenta Nishimura, Taku Adaniya, Masaki Ota
  • Publication number: 20010052236
    Abstract: A control valve is located in a variable displacement compressor incorporated in a refrigerant circuit. The control valve controls the displacement of the compressor in accordance with a pressure difference between a first pressure monitoring point and a second pressure monitoring point, which are located in the refrigerant circuit, such that the pressure difference seeks a predetermined target value. An adjusting valve, which is a variable throttle valve, is located in a section of the refrigerant circuit between the first and second pressure monitoring points. The adjusting valve adjusts the restriction amount of the refrigerant in relation to the refrigerant flow in the refrigerant circuit. The compressor displacement is thus optimally controlled.
    Type: Application
    Filed: June 6, 2001
    Publication date: December 20, 2001
    Inventors: Masaki Ota, Masahiro Kawaguchi, Ken Suitou, Taku Adaniya, Hirotaka Kurakake, Hiroyuki Yoshida, Kazuya Kimura, Ryo Matsubara
  • Publication number: 20010029742
    Abstract: A control valve includes a valve chamber. A valve body is located in the valve chamber. A first regulator regulates the movement of the valve body. A first spring urges the valve body towards the first regulator. A sensing member divides a sensing chamber into a first pressure chamber and a second pressure chamber. The sensing member moves in accordance with the pressure difference. A regulator surface regulates the movement of the sensing member. A temporary chamber is formed between the sensing member and the valve body when the valve body is disconnected from the sensing member. The temporary chamber is connected to the second pressure chamber. A second spring urges the sensing member toward the regulator surface. An actuator applies a force to the valve body that is opposite to the force of the first spring and that of the second spring in accordance with commands from an external controller.
    Type: Application
    Filed: April 17, 2001
    Publication date: October 18, 2001
    Inventors: Ken Suitou, Kazuya Kimura, Masaki Ota, Ryo Matsubara, Taku Adaniya, Yoshikazu Fukutani
  • Patent number: 6302657
    Abstract: A wear-resistant piece 29 is attached to a swash place 20 supported for inclination according to the present invention. The maximum inclination angle of the swash plate 20 is defined by the contact of rotary support 19 rotatable together with a rotary shaft 18. The rotary shaft 18 rotates in the arrowed direction Q, and the position at which the wear-resistant piece 29 is attached is contained in a discharge stroke region De on the swash plate 20 wherein a piston 26 carries out the discharge operation.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: October 16, 2001
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Masaki Ota, Ken Suitou, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010027658
    Abstract: A controller controls a displacement of a compressor which is installed in a refrigerant circuit of an air-conditioning system. The controller has a pressure difference detector. An air conditioning switch turns the air conditioning system on. A temperature detector detects the temperature in a compartment. A control valve controls the displacement of the compressor such that the pressure difference detected by the pressure difference detector approaches a target value. A computer determines the target value. The computer changes the target value, depending on the detected temperature. The computer limits the target value to a target value limit. After a predetermined time expires from when the air conditioning switch is turned on, the computer changes the limit. This permits the displacement of the compressor to be promptly and reliably changed.
    Type: Application
    Filed: February 6, 2001
    Publication date: October 11, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010028856
    Abstract: A variable displacement compressor 10 comprises a wall 1a that seals a cylinder bore 14, and is integrally formed with a cylinder block 1. A rear plate 5 having a plate-like shape is fastened via a gasket 6 to a location that extends to the inner rear side of a wall 1a. Suction valves 40 and discharge valves 44 are disposed within the wall 1a.
    Type: Application
    Filed: April 10, 2001
    Publication date: October 11, 2001
    Inventors: Masaki Ota, Tomoji Tarutani, Tomohiro Wakita, Taku Adaniya, Ryo Matsubara, Yoshikazu Fukutani
  • Publication number: 20010027659
    Abstract: An improved control apparatus for controlling the displacement of a variable displacement compressor. A control valve includes an operating rod, which is urged by a force based on a differential pressure between two pressure monitoring points, which are located in a refrigeration circuit. The control valve causes the compressor to seek a target displacement. A computer limits the target displacement when the demand for cooling is decreasing to improve fuel economy and to extend the life of the compressor.
    Type: Application
    Filed: February 6, 2001
    Publication date: October 11, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010014287
    Abstract: A variable displacement compressor is operated efficiently by avoiding inefficient conditions. The compressor varies its displacement using a control valve for which an external duty control procedure is performed. A target value for controlling the displacement is determined in accordance with the duty ratio Dt of a drive signal sent to the control valve. If the duty ratio Dt is equal to or greater than a predetermined reference value DJ, the displacement is permitted to be varied corresponding to the duty ratio Dt. If the duty ratio Dt is smaller than the reference value DJ, the variable displacement control through the duty control procedure is suspended. In this case, the compressor is operated with a nullified duty ratio (Dt=0), or a minimum displacement.
    Type: Application
    Filed: January 12, 2001
    Publication date: August 16, 2001
    Inventors: Masaki Ota, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara
  • Publication number: 20010013225
    Abstract: A control valve is located in a variable displacement compressor used in a refrigerant circuit. The control valve operates such that the pressure difference between two pressure monitoring points in the refrigerant circuit seeks a predetermined target value. A controller determines the target value of the pressure difference in accordance with external information that represents the required cooling performance. The target value of the pressure difference is represented by a duty ratio applied to the control valve. When the acceleration pedal is pressed beyond a predetermined level, the controller limits the duty ratio. Therefore, the compressor torque does not hinder quick vehicle acceleration. Also, the cooling performance is not lowered unless it is necessary.
    Type: Application
    Filed: December 20, 2000
    Publication date: August 16, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Taku Adaniya
  • Publication number: 20010008131
    Abstract: An engine control apparatus of a vehicle having an air conditioner that has a variable displacement compressor is disclosed. The pressure difference between two points in a refrigeration circuit is monitored. The pressure difference represents the compressor displacement. The compressor is controlled by a control valve. The control valve operates based on the pressure difference. A controller compares the temperature of the passenger compartment with a temperature setting. If they differ, the controller determines a target pressure difference for the control valve. The controller computes the compressor torque based on the target pressure difference signal. The controller determines a target engine torque based on the compressor torque and controls the engine based on the target engine torque.
    Type: Application
    Filed: December 21, 2000
    Publication date: July 19, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara, Hirotaka Kurakake
  • Publication number: 20010007194
    Abstract: A variable displacement compressor air conditions a compartment and includes a suction chamber, a discharge chamber and a crank chamber. A controller controls the pressure in the crank chamber to vary the compressor displacement. Two pressure monitoring points are located in a refrigerant circuit. The pressure in the crank chamber is controlled by a control valve. The control valve operates based on the pressure difference between the monitoring points such that a target pressure difference is maintained. A temperature sensor monitors the temperature of the compartment. A detection circuit compares the monitored temperature with reference values. When the monitored temperature surpasses one reference value or falls below another, the detection circuit outputs a detection signal. When receiving the detection signal, a pressure difference changer gradually increases or decreases the target value of the pressure differences accordingly.
    Type: Application
    Filed: January 5, 2001
    Publication date: July 12, 2001
    Inventors: Kazuya Kimura, Masahiro Kawaguchi, Ken Suitou, Ryo Matsubara
  • Patent number: 6033189
    Abstract: An improved displacement control valve incorporated in a variable displacement compressor. The control valve includes a valve body and a solenoid for actuating the valve body. The coil of the solenoid is wound about a bobbin made of insulating synthetic resin. A base plate integrally protrudes from the bobbin. A pair of conducting plates are secured to the base plate. Each plate has a clamping block. The coil has a pair of terminal wires. Each terminal wire is secured to and electrically corrected to one of the clamping blocks. Each terminal wire is wound about a holder formed in each plate between the bobbin and the corresponding clamping block. A diode is secured to the holders and is connected in parallel with the coil. A pair of terminals of the diode are secured to the corresponding holders by soldering and crimping. The holders prevent tension in the terminal wires from being applied to electrical joints formed between the wires and the clamping blocks, which makes the valve more reliable.
    Type: Grant
    Filed: May 13, 1998
    Date of Patent: March 7, 2000
    Assignees: Kabushikki Kaisha Toyoda Jidoshokki Seisakusho, Denso Corporation
    Inventors: Shintaro Miura, Ken Suitou, Masahiro Kawaguchi, Tetsuhiko Fukanuma, Hiroshi Kubo, Ryo Matsubara, Masatoshi Hiramatsu, Michiyasu Nosaka, Kazuhito Miyagawa, Shinya Miura, Mutsumi Yoshino