Patents by Inventor Ryo Onishi

Ryo Onishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240367118
    Abstract: The present invention relates to a method of producing oil-containing silica capsule particles having a core containing an oil and a shell containing silica as a constitutional component, including: step 1: a step of emulsifying an oil mixture liquid containing a surfactant, water, an oil, and a silica precursor, with an in-line emulsifier/disperser, so as to provide an emulsion liquid; and step 2: a step of forming oil-containing silica capsule particles by using the emulsion liquid obtained in the step 1, in a batch type agitation tank.
    Type: Application
    Filed: June 27, 2022
    Publication date: November 7, 2024
    Applicant: KAO CORPORATION
    Inventors: Sumihiro SUZUKI, Shuichi ABE, Ryo ONISHI, Haruki IWAUCHI, Ryoichi HARUKI
  • Patent number: 12135307
    Abstract: A sensor element includes: an element base including a gas distribution part communicating from a gas inlet; and a leading-end protective layer including an inner layer covering an end portion and four side surfaces of the element base and an outer layer covering the inner layer and having a lower porosity than the inner layer, and a total thickness representative value, defined as an average of total thicknesses of the protective layer at a plurality of positions including a starting point, an intermediate position, and an innermost end of the gas distribution part, is 250 ?m or more, and a film thickness variation degree, defined as a ratio of a difference between a maximum value and a minimum value of the total thicknesses with respect to the total thickness representative value when the value is based at 100, is 20 or less.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: November 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryo Onishi, Yusuke Watanabe, Takashi Hino
  • Publication number: 20240328900
    Abstract: A sensor element includes: an element body having a front end and a back end which are both ends in a longitudinal direction, a lateral face which is a face along the longitudinal direction, an outer lead section disposed on the lateral face; and a dense layer which covers part of the lateral face. The outer lead section has a first region which is covered at least in part by the dense layer. The first region contains zirconia. TM ratio is lower than 2, the TM ratio being a ratio Ht/Hm of a peak height Ht of T-phase to a peak height Hm of M-phase of zirconia in a Raman spectrum measured using Raman spectroscopy, and the dense layer has a thickness less than 11 ?m.
    Type: Application
    Filed: March 14, 2024
    Publication date: October 3, 2024
    Inventors: Kaoru SHIBUTANI, Ryo ONISHI
  • Publication number: 20240329022
    Abstract: A sensor element includes: an element body having a front end and a back end which are both ends in a longitudinal direction, and a lateral face which is a face in the longitudinal direction; an outer lead section disposed on the lateral face; a porous layer that covers part of the lateral face; and a dense layer that covers part of the lateral face and in contact with the porous layer on the front-end side and/or the back-end side, wherein the outer lead section has a low porosity region covered by the porous layer, and a high porosity region which is covered by the dense layer, in contact with the low porosity region, and has a higher porosity than the low porosity region.
    Type: Application
    Filed: March 14, 2024
    Publication date: October 3, 2024
    Inventors: Kaoru SHIBUTANI, Ryo ONISHI
  • Publication number: 20240328993
    Abstract: A sensor element includes: an element body that includes a base part in an elongated plate shape, a measurement-object gas flow cavity and an extracavity electrode disposed on one principal surface; and a porous protective layer formed from one end and covering a surface of a predetermined length in the longitudinal direction of the element body. One the one principal surface, the protective layer includes an inner layer and an outer layer; and has a main region including an electrode presence region and a posterior region following to the electrode presence region; and an anterior region from the one end of the base part to the electrode presence region. A porosity in the anterior region of the inner layer is lower than that in the main region of the inner layer, and a porosity of the outer layer is lower than that in the anterior region of the inner layer.
    Type: Application
    Filed: March 12, 2024
    Publication date: October 3, 2024
    Inventors: Ryo ONISHI, Hiroo MATSUSHITA
  • Patent number: 12036603
    Abstract: Provided is a casting mold with which it is possible to apply air-blow to a bottom part of a groove in a core without moving forward/backward the core relative to the mold body. This casting mold is provided with a first mold and a second mold for forming, between the first mold and the second mold, a cavity used to produce a cast article, wherein the second mold has a second mold body and a core, which protrudes from the second mold body in a first direction toward the first mold and is used to forms a hollow part in the cast article, the core is provided with a groove part that opens in the first direction and is recessed in a second direction opposite from the first direction, and the second mold is provided with an air supply flow passage for supplying air for blowing toward a bottom part of the groove part.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: July 16, 2024
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Satoru Kimura, Kenji Yuki, Ryo Onishi, Nobuo Kawauchi, Gaku Kazama
  • Publication number: 20240189892
    Abstract: Provided is a casting mold with which it is possible to apply air-blow to a bottom part of a groove in a core without moving forward/backward the core relative to the mold body. This casting mold is provided with a first mold and a second mold for forming, between the first mold and the second mold, a cavity used to produce a cast article, wherein the second mold has a second mold body and a core, which protrudes from the second mold body in a first direction toward the first mold and is used to forms a hollow part in the cast article, the core is provided with a groove part that opens in the first direction and is recessed in a second direction opposite from the first direction, and the second mold is provided with an air supply flow passage for supplying air for blowing toward a bottom part of the groove part.
    Type: Application
    Filed: April 27, 2022
    Publication date: June 13, 2024
    Inventors: Satoru Kimura, Kenji Yuki, Ryo Onishi, Nobuo Kawauchi, Gaku Kazama
  • Publication number: 20240157434
    Abstract: Provided are a casting die inspection method and a casting device, the method including: a step for acquiring the ultimate pressure in a cavity section, at the time when a prescribed vacuuming time has elapsed since evacuation the inside of the cavity section of the casting die was started; a step for evacuating the inside of the cavity section and acquiring an increased pressure in the cavity section that has increased during a prescribed stop time, at the time when the prescribed stop time has elapsed since the evacuation was stopped; a step for evaluating a first sealing property of the casting device on the basis of the ultimate pressure; and a step for evaluating a second sealing property of the casting device on the basis of the increased pressure.
    Type: Application
    Filed: February 28, 2022
    Publication date: May 16, 2024
    Inventors: Satoru Kimura, Kenji Yuki, Ryo Onishi, Masashi Fujikawa
  • Publication number: 20240151685
    Abstract: Provided is a sensor element for use in measurement of the concentration of a predetermined gas component in a measurement target gas. The sensor element includes a plate-shaped element body and a protective layer. The element body includes a solid electrolyte layer having oxygen ion conductivity and a heater configured to heat the solid electrolyte layer. A protective layer is formed on at least one face of the element body. A surface of the protective layer has a surface roughness Ra of 8 ?m or less and a surface waviness Wa of 6 ?m or more.
    Type: Application
    Filed: February 1, 2022
    Publication date: May 9, 2024
    Inventors: Kaoru SHIBUTANI, Ryo ONISHI
  • Patent number: 11921079
    Abstract: A gas sensor sensing a sensing target gas component contained in a measurement gas and identifying concentration of the sensing target gas component includes: a sensor element having an inlet for the measurement gas on one end portion, and including: an element base made of an oxygen-ion conductive solid electrolyte; a heater buried in the element base; and a porous leading-end protective layer covering a predetermined range of the element base on the one end portion; and a metallic member within which the sensor element is fixedly disposed, wherein a minimum distance between the sensor element and an inner surface of the metallic member is 0.20 mm or more and 0.95 mm or less, and a portion of the inner surface of the metallic member closest to the sensor element has an arithmetic average roughness of 5 ?m or less.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Ryo Onishi
  • Patent number: 11913900
    Abstract: A sensor element includes: an element base including: a ceramic body made of an oxygen-ion conductive solid electrolyte, and having an inlet at one end portion thereof; at least one internal chamber located inside the ceramic body, and communicating with the inlet under predetermined diffusion resistance; an electrochemical pump cell including an electrode located on an outer surface of the ceramic body, an electrode facing the internal chamber, and a solid electrolyte located therebetween; and a heater buried in the ceramic body; and a porous leading-end protective layer surrounding a first range at least including a leading end surface and a region to be coped with water-induced cracking specified in advance. A single heat insulating space is interposed between the leading-end protective layer and a whole side surface of the element base at least in the above region.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Mika Kai, Ryo Onishi, Saki Suzuki
  • Patent number: 11885765
    Abstract: A sensor element includes: an inner protective layer having a porosity of 30% to 65% on two main surfaces; an intermediate protective layer having a porosity of 25% to 80%, which is equal to or smaller than the porosity of the inner layer; and an outer protective layer surrounding an element base on an outermost periphery on the one end portion of the element, and having a porosity of 15% to 30%, which is smaller than the porosity of the intermediate layer, wherein these layers are laminated in this order at least in a range in which the at least one inner chamber is provided in the element base, the outer is in contact with the inner layer in a range in which the at least one inner chamber is not provided, and a difference of porosity between the inner layer and the outer layer is 10% to 50%.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: January 30, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Mika Kai, Ryo Onishi, Saki Suzuki, Takashi Hino
  • Patent number: 11879865
    Abstract: A sensor element includes: an inner protective layer having a porosity of 30% to 65% on two main surfaces; an intermediate protective layer, at least a part of which has contact with the inner layer, and having a porosity of 25% to 80%, which is equal to or smaller than the porosity of the inner layer; and an outer protective layer surrounding an element base on an outermost periphery on the one end portion of the sensor element, having contact with the intermediate and the inner layer, having contact with a leading end surface of the element base or the intermediate layer on the leading end surface, and having a porosity of 15% to 30%, which is smaller than the porosity of the intermediate layer, wherein a difference of porosity between the inner and the outer layer is 10% to 50%.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: January 23, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Mika Kai, Ryo Onishi, Saki Suzuki, Takashi Hino
  • Publication number: 20240003841
    Abstract: A sensor element includes: an element body including an oxygen-ion-conductive solid electrolyte layer; and a protective layer that covers at least part of the element body and is a porous body having a plurality of pores thereinside. The standard deviation of the porosity of the protective layer is 2.3% or less.
    Type: Application
    Filed: September 14, 2023
    Publication date: January 4, 2024
    Inventors: Ryo ONISHI, Kaoru SHIBUTANI
  • Patent number: 11738388
    Abstract: A decompression path conductance factor calculation device 110 obtains a cavity pressure change characteristic representing a pressure change characteristic of a cavity portion 30 from an exhaust speed of a decompression device 70, a cavity conductance factor, an overflow conductance factor, a decompression path conductance factor, and respective volumes of inside spaces of a cavity portion 30, an overflow portion 50, and a decompression path 60, obtains a decompression path pressure change characteristic representing a pressure change characteristic of the decompression path 60 from the exhaust speed of the decompression device 70, the volume of the inside space of the decompression path 60, and the decompression path conductance factor, and obtains the decompression path conductance factor such that a difference between respective approximate curves representing the obtained cavity pressure change characteristic and the obtained decompression path pressure change characteristic becomes a threshold value or
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: August 29, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Nobuo Kawauchi, Satoru Kimura, Ryo Onishi, Gaku Kazama, Toshihide Sunada
  • Patent number: 11733201
    Abstract: A gas sensor includes a solid electrolyte body with oxygen ion conductivity, a gas flow portion (ranging from a gas inlet port to a second inner cavity), a particular gas detector (including a main pump cell, a measurement pump cell, an auxiliary pump cell, etc.), and a control device. Prior to startup of the gas sensor, the control device sets electric power supplied to a heater such that a temperature difference between a temperature of the heater and a preset target temperature becomes zero, and determines, on the basis of the set electric power, whether temperature raising control of supplying the set electric power to the heater is to be executed.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: August 22, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryo Onishi, Yasuhide Kojima
  • Publication number: 20230168221
    Abstract: A gas sensor includes a sensor element and a contact metal fitting. The sensor element has an element body having an oxygen-ion-conductive solid electrolyte layer; an upper connector electrode disposed outside the element body; a lead disposed outside the element body and electrically conductive to the upper connector electrode; and a first protection layer that covers the lead, where a thickness T1 of a portion covering the lead is 2 µm or more, a porosity P1 is 20% or less, and a height difference D1 relative to the upper connector electrode is 22 µm or less. The contact metal fitting has: a conduction member that projects to the upper connector electrode and is in contact with and electrically conducted to the upper connector electrode; and a support member that projects toward the lead and is in contact with the first protection layer.
    Type: Application
    Filed: November 23, 2022
    Publication date: June 1, 2023
    Inventor: Ryo ONISHI
  • Patent number: 11638951
    Abstract: A casting mold is provided with a cavity portion and an overflow portion, and the overflow portion is connected to a gas flow path (suction path). A valve (an on-off valve, a shut-off valve) is provided between the gas flow path and the overflow portion. A heating method for a casting mold includes a step of setting the pressure in the cavity portion to a second pressure by sucking gas in the overflow portion and in the cavity portion while the valve is kept open for a second time period shorter than a first time period during casting. The heating method further includes a step of heating the casting mold by supplying molten metal into the cavity portion set at the second pressure, and solidifying the molten metal.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: May 2, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenji Yuki, Ryo Onishi, Satoru Kimura
  • Publication number: 20230125474
    Abstract: A sensor element for detecting a target gas to be measured in a measurement-object gas includes: an element body including an oxygen-ion-conductive solid electrolyte layer; and a protective layer covering at least a part of a surface of the element body. The protective layer includes a porous material that has a pore inside; and, in the pore in the protective layer, a ratio (Lt/Lf) of a pore length (Lt) in a thickness direction perpendicular to the surface of the element body to a pore length (Lf) in a surface direction perpendicular to the thickness direction is 0.6 to 0.9.
    Type: Application
    Filed: September 22, 2022
    Publication date: April 27, 2023
    Inventors: Ryo ONISHI, Kaoru SHIBUTANI
  • Patent number: 11486852
    Abstract: A sensor element is used to detect the concentration of a predetermined component in a gas. The sensor element includes a sensor element body including a solid-state-electrolyte layer having oxygen-ion conductivity, an outer pump electrode that is disposed on an upper surface, which is one of the surfaces, of the sensor element body, and a porous protective layer that is provided so as to cover at least the outer pump electrode. A spatial layer is provided between the porous protective layer and the sensor element body. The spatial layer includes a first spatial layer between the porous protective layer and the outer pump electrode. The maximum-height roughness Rz of a region of the inner surface of the porous protective layer, the region facing the outer pump electrode, is 50 ?m or smaller.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: November 1, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryo Onishi, Yusuke Watanabe