Patents by Inventor Ryo Tasaki

Ryo Tasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230364589
    Abstract: An exhaust gas-purifying catalyst includes a catalyst-coated filter. The catalyst-coated filter includes a filter substrate and a catalyst layer on a pore wall of the filter substrate. The exhaust gas-purifying catalyst has a first end, a second end, a porous wall, a first cell, and a second cell. The first cell is closed at the second end, the second cell is closed at the first end, and the first cell and the second cell are adjacent to each other with the porous wall interposed therebetween. At a surface of the porous wall on the first cell side, a proportion SS/S of a total area SS of pores having an opening diameter of less than 40 ?m in a total area S of all pores is 65% or more.
    Type: Application
    Filed: July 13, 2023
    Publication date: November 16, 2023
    Applicant: CATALER CORPORATION
    Inventors: Ryo Tasaki, Ryota Onoe, Momoko Iwai, Yamato Matsushita
  • Publication number: 20230356205
    Abstract: An exhaust gas-purifying catalyst includes a catalyst-coated filter and inorganic particles in a powder form. The catalyst-coated filter includes a filter substrate and a catalyst layer on a pore wall of the filter substrate. The catalyst-coated filter has a first end portion, a second end portion, a filter wall, an entry-side cell, and an exit-side cell. The filter wall is porous. The entry-side cell is opened at the first end portion and closed at the second end portion. The exit-side cell is opened at the second end portion and closed at the first end portion. The entry-side cell and the exit-side cell are adjacent to each other with the filter wall interposed therebetween. The inorganic particles in a powder form are localized at a surface of the filter wall adjacent to the entry-side cell at a cross section parallel to the thickness direction of the filter wall.
    Type: Application
    Filed: July 19, 2023
    Publication date: November 9, 2023
    Applicant: CATALER CORPORATION
    Inventors: Ryo Tasaki, Ryota Onoe, Momoko Iwai, Yamato Matsushita
  • Patent number: 11808188
    Abstract: A particulate filter disclosed herein includes a wall-flow structure substrate 10 and a wash coat layer 20 held inside a partition 16 of the substrate 10. The wash coat layer 20 includes an inlet layer 22 formed to have predetermined length LA and thickness TA from near an end thereof on an exhaust gas inflow side X1, and an outlet layer 24 formed to have predetermined length LB and thickness TB from near an end thereof on an exhaust gas outflow side X2. The inlet layer 22 and the outlet layer 24 partially overlap each other. In the particulate filter disclosed herein, the inlet layer 22 contains a precious metal catalyst, while the outlet layer 24 contains substantially no precious metal catalyst. The length LA of the inlet layer is 50% or more and 75% or less of a total length L of the partition 16. Thus, the particulate filter is capable of achieving both PM collection performance and pressure-drop reduction performance at high levels.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: November 7, 2023
    Assignee: Cataler Corporation
    Inventors: Ryo Tasaki, Ryota Onoe, Momoko Iwai, Yamato Matsushita
  • Publication number: 20230036970
    Abstract: The technology herein disclosed provides a wall flow type exhaust gas purifying catalyst capable of establishing the compatibility between the noxious gas purifying performance and the pressure loss suppressing performance at a high level. The exhaust gas purifying catalyst herein disclosed includes a base material 11 and a catalyst layer 20. Then, a first catalyst region 22 including the catalyst layer 20 formed therein is provided on an entry side surface 16a of a partition wall 16 of the base material 11. A second catalyst region 24 including the catalyst layer 20 formed on a wall surface 18a of a pore 18 is provided in a prescribed region from an exit side surface 16b of the partition wall toward an entry side cell 12. Further, a catalyst unformed region 30 in which a catalyst layer is substantially not formed is provided between the first catalyst region 22 and the second catalyst region 24 in the thickness direction Y of the partition wall 16.
    Type: Application
    Filed: December 7, 2020
    Publication date: February 2, 2023
    Inventors: Ryota Onoe, Ryo Tasaki, Shunsuke Oishi, Koki Aono
  • Publication number: 20220316372
    Abstract: A particulate filter disclosed herein includes a wall-flow structure substrate 10 and a wash coat layer 20 held inside a partition 16 of the substrate 10. The wash coat layer 20 includes an inlet layer 22 formed to have predetermined length LA and thickness TA from near an end thereof on an exhaust gas inflow side X1, and an outlet layer 24 formed to have predetermined length LB and thickness TB from near an end thereof on an exhaust gas outflow side X2. The inlet layer 22 and the outlet layer 24 partially overlap each other. In the particulate filter disclosed herein, the inlet layer 22 contains a precious metal catalyst, while the outlet layer 24 contains substantially no precious metal catalyst. The length LA of the inlet layer is 50% or more and 75% or less of a total length L of the partition 16. Thus, the particulate filter is capable of achieving both PM collection performance and pressure-drop reduction performance at high levels.
    Type: Application
    Filed: June 26, 2020
    Publication date: October 6, 2022
    Inventors: Ryo Tasaki, Ryota Onoe, Momoko Iwai, Yamato Matsushita
  • Patent number: 11454149
    Abstract: Provided is a particulate filter in which a PM collection rate is stably increased. The particulate filter according to the present invention includes a substrate 10 having a wall flow structure having a porous partition wall 16 that partitions an inlet cell and an outlet cell, and a wash coat layer held on surfaces of internal pores of the partition wall. In addition, average filling rates A, B, and C of the wash coat layer measured for each predetermined pore diameter range in the internal pores satisfy specific relationships. Further, the wash coat layer is formed in a region that occupies 50% or more of a thickness of the partition wall, and an amount of a noble metal catalyst carried by the wash coat layer is 0 g/L or more but 0.2 g/L or less.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: September 27, 2022
    Assignee: CATALER CORPORATION
    Inventors: Ryota Onoe, Ryo Tasaki, Momoko Iwai, Yamato Matsushita
  • Publication number: 20220184591
    Abstract: A particulate filter includes a base material having a wall-flow structure including porous partition walls partitioning inlet and outlet cells, and wash-coating layers held inside partition walls. The wash-coating layers include inlet layers each formed from vicinity of an end portion at exhaust gas inflow side to have predetermined length and thickness and outlet layers each formed from vicinity of end portion at exhaust gas outflow side to have a predetermined length and thickness. The inlet and the outlet layers partially overlap with each other. Inlet layers of particulate filter contain substantially no noble metal catalyst, and outlet layers contain noble metal catalyst. Accordingly, PM collection performance can be easily enhanced in inlet region, and high gas distributability (pressure loss suppression performance) can be maintained in outlet region.
    Type: Application
    Filed: June 1, 2020
    Publication date: June 16, 2022
    Applicant: CATALER CORPORATION
    Inventors: Ryota ONOE, Ryo TASAKI, Momoko IWAI, Yamato MATSUSHITA
  • Publication number: 20220176354
    Abstract: An exhaust gas purification catalyst provides excellent removal performance of methane, which is chemically stable. Exhaust gas purification catalyst includes a substrate that divides cells through which an exhaust gas flows and a catalyst layer that is provided on a surface of the substrate. The catalyst layer includes a palladium layer containing palladium that extends from a first end part which is an end part on the side into which an exhaust gas in the cells flows to a second end part which is an end part on the side from which an exhaust gas flows out, a platinum layer containing platinum that extends from the second end part to the first end part, and a rhodium layer containing rhodium that is laminated with both the palladium layer and the platinum layer.
    Type: Application
    Filed: March 10, 2020
    Publication date: June 9, 2022
    Inventors: Takahiro Noguchi, Ryota Onoe, Ryo Tasaki, Momoko Iwai, Yamato Matsushita
  • Publication number: 20220154621
    Abstract: An exhaust gas purification catalyst for providing removal performance of methane, which is chemically stable includes a substrate that divides cells through which an exhaust gas flows and a catalyst layer that is provided on a surface of the substrate. The catalyst layer includes a palladium layer containing palladium that extends from a first end part which is an end part on the side of the cells into which an exhaust gas flows to a second end part which is an end part on the side from which an exhaust gas flows out, a platinum layer containing platinum that extends from the second end part to the first end part, and a rhodium layer containing rhodium that is laminated on both the palladium layer and the platinum layer.
    Type: Application
    Filed: March 10, 2020
    Publication date: May 19, 2022
    Inventors: Takahiro Noguchi, Ryota Onoe, Ryo Tasaki, Momoko Iwai, Yamato Matsushita
  • Publication number: 20210381413
    Abstract: Provided is a particulate filter in which a PM collection rate is stably increased. The particulate filter according to the present invention includes a substrate 10 having a wall flow structure having a porous partition wall 16 that partitions an inlet cell and an outlet cell, and a wash coat layer held on surfaces of internal pores of the partition wall. In addition, average filling rates A, B, and C of the wash coat layer measured for each predetermined pore diameter range in the internal pores satisfy specific relationships. Further, the wash coat layer is formed in a region that occupies 50% or more of a thickness of the partition wall, and an amount of a noble metal catalyst carried by the wash coat layer is 0 g/L or more but 0.2 g/L or less.
    Type: Application
    Filed: October 30, 2019
    Publication date: December 9, 2021
    Inventors: Ryota Onoe, Ryo Tasaki, Momoko Iwai, Yamato Matsushita