Patents by Inventor Ryoichi HATANO
Ryoichi HATANO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240316873Abstract: An overlapping part of a first member and a second member is joined using a tool for friction stir spot welding and a rivet. The first member is disposed on a side where the tool is press-fitted first, and the second member is disposed on a side where the tool is press-fitted last, so that the overlapping part is formed. The tool is press-fitted into the overlapping part to perform friction stirring, thereby forming a friction stirred part in the overlapping part. The rivet is press-fitted into the friction stirred part from the first member side.Type: ApplicationFiled: December 24, 2021Publication date: September 26, 2024Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Shunsuke HARUNA, Shintaro FUKADA, Ryoji OHASHI, Ryoichi HATANO
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Publication number: 20240075691Abstract: A joined assembly includes: a first member; a second member which has a facing part facing the first member in a thickness direction thereof; and joints lying along the facing part to join the first member and the second member to each other. The joints include: a pair of end joints respectively located at the opposite end portions of the facing part; and an intermediate joint located between the end joints and having a lower joining strength than the end joints. The end joint includes a fastening member mechanically joining the first member and the second member. The intermediate joint includes a friction-stirred part joining the first member and the second member by friction stir.Type: ApplicationFiled: March 28, 2022Publication date: March 7, 2024Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Shunsuke HARUNA, Shintaro FUKADA, Ryoji OHASHI, Ryoichi HATANO
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Patent number: 11858060Abstract: A friction stir spot welder includes a controller configured to: drive a rotary actuator and an advancement/withdrawal actuator to cause a pin to press workpieces while rotating; after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and a shoulder to press the workpieces while rotating; and after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and/or the shoulder to plunge into a weld region of the workpieces while rotating and stir the weld region to weld the workpieces together.Type: GrantFiled: December 26, 2019Date of Patent: January 2, 2024Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi Hatano, Shintaro Fukada
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Patent number: 11786987Abstract: A friction stir welding tool and method, by which influence on durability of the tool is suppressed even when resistance force generated when the tool moves for joining acts on facing end portions of workpieces which are located close to an attachment side of the tool. The tool includes: a stirring shaft; a first shoulder portion provided to be unrotatable relative to the shaft and configured to rotate together with the shaft when it rotates; a second shoulder portion provided to be unrotatable relative to the shaft and configured to rotate together with the shaft when it rotates; and a third shoulder portion attached around the shaft located between the first and second shoulder portions, and includes an inclination preventing portion to prevent inclination of the shaft by contacting the workpieces to receive reaction force from the workpieces when the shaft is made to move along joining lines.Type: GrantFiled: August 5, 2019Date of Patent: October 17, 2023Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Syuhei Yoshikawa, Ryoichi Hatano
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Publication number: 20230241708Abstract: A double-acting tool for friction stir spot welding is used to weld a first member and a second member each formed of a thermoplastic resin molding by friction stir spot welding. An overlapping part of the first member and the second member is formed, and the tool is disposed against the overlapping part while rotating a pin and a shoulder about a rotation axis. The shoulder is plunged into the overlapping part to start friction stir. The plunging is continued until the shoulder penetrates the first member, and penetrates the second member or reaches a depth corresponding to a first thickness t1 or lager. Subsequently, the overlapping part is backfilled with a resin material overflowed due to the plunging.Type: ApplicationFiled: March 9, 2023Publication date: August 3, 2023Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi HATANO, Kenichi KAMIMUKI, Shintaro FUKADA, Shunsuke HARUNA
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Publication number: 20230191710Abstract: A first member formed of a thermoplastic resin molding mixed with a fiber material and a second member formed of a molding containing at least a thermoplastic resin are welded by friction stir spot welding using a double-acting tool for friction stir spot welding. An overlapping part between the first member and the second member is formed, and the tool is disposed against the overlapping part while the pin and the shoulder are rotated about the rotation axis. The pin is plunged into the overlapping part, and friction stir is performed to cause extension fibers to remain around a plunging region of the pin while the shoulder is retracted to release an overflow material. The shoulder is brought closer to the overlapping part to wrap the extension fibers into the overflow material when the overflow material is backfilled while the pin is retracted from the overlapping part.Type: ApplicationFiled: February 22, 2023Publication date: June 22, 2023Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi HATANO, Kenichi KAMIMUKI, Shintaro FUKADA, Shunsuke HARUNA
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Publication number: 20220143739Abstract: A friction stir spot welding apparatus includes: a pin that is columnar; a shoulder that is cylindrical, the pin being within the shoulder; a rotary driver that rotates the pin and the shoulder about an axis that coincides with a center axis of the pin; and an advance-retreat driver that advances and retreats the pin and the shoulder along the axis. A first groove is formed at a tip end portion of an outer peripheral surface of the shoulder so as to extend in a direction along the center axis of the pin.Type: ApplicationFiled: February 28, 2020Publication date: May 12, 2022Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi HATANO, Shintaro FUKADA, Yusuke YOSHIDA, Shunsuke HARUNA, Masahiro MIYAKE, Kengo MAEDA
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Publication number: 20220072653Abstract: A friction stir spot welder includes a controller configured to: drive a rotary actuator and an advancement/withdrawal actuator to cause a pin to press workpieces while rotating; after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and a shoulder to press the workpieces while rotating; and after the pressing, drive the rotary actuator and the advancement/withdrawal actuator to cause the pin and/or the shoulder to plunge into a weld region of the workpieces while rotating and stir the weld region to weld the workpieces together.Type: ApplicationFiled: December 26, 2019Publication date: March 10, 2022Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Ryoichi HATANO, Shintaro FUKADA
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Publication number: 20220009024Abstract: A friction stir welding tool and method, by which influence on durability of the tool is suppressed even when resistance force generated when the tool moves for joining acts on facing end portions of workpieces which are located close to an attachment side of the tool. The tool includes: a stirring shaft; a first shoulder portion provided to be unrotatable relative to the shaft and configured to rotate together with the shaft when it rotates; a second shoulder portion provided to be unrotatable relative to the shaft and configured to rotate together with the shaft when it rotates; and a third shoulder portion attached around the shaft located between the first and second shoulder portions, and includes an inclination preventing portion to prevent inclination of the shaft by contacting the workpieces to receive reaction force from the workpieces when the shaft is made to move along joining lines.Type: ApplicationFiled: August 5, 2019Publication date: January 13, 2022Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Syuhei YOSHIKAWA, Ryoichi HATANO