Patents by Inventor Ryoji Hoshi
Ryoji Hoshi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20230047427Abstract: A method for producing a silicon single crystal, wherein a silicon nitride powder is introduced into a raw material before start of melting and the silicon single crystal doped with nitrogen is pulled by Czochralski method, wherein nitrogen doping is performed while an upper limit amount of usable silicon nitride powder is limited based on an amount of carbon impurities contained in the silicon nitride powder so that a carbon concentration in the silicon single crystal is equal to or less than allowable value. This makes it possible to achieve the required nitrogen doping amount at low cost while achieving the low carbon-concentration specification.Type: ApplicationFiled: December 1, 2020Publication date: February 16, 2023Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Kosei SUGAWARA, Ryoji HOSHI, Tomohiko OHTA
-
Publication number: 20210222321Abstract: A method for growing a single crystal according to a Czochralski method (CZ method) or a magnetic field applied CZ method (MCZ method), the method including: a first step of obtaining a melt by melting a silicon raw material loaded in a crucible; a second step of forming a solidified layer by solidifying a part of the melt; a third step of removing at least a part of the melt in a state where the solidified layer and the melt coexist; a fourth step of obtaining a melt by melting the solidified layer; and a fifth step of growing a silicon single crystal from the melt. Consequently, a method for purifying a silicon raw material and growing a single crystal on one CZ pulling apparatus and growing a single crystal with a reduced impurity concentration is provided.Type: ApplicationFiled: June 10, 2019Publication date: July 22, 2021Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji HOSHI, Keisuke MIHARA, Kousei SUGAWARA, Suguru MATSUMOTO
-
Patent number: 11053606Abstract: A method of producing a silicon single crystal, including pulling a silicon single crystal by Czochralski method while a magnetic field is applied to a raw material melt, including: setting a diameter on pulling the silicon single crystal to 300 mm or more, setting a growth axis direction of the silicon single crystal to <111>, and growing the silicon single crystal so as to satisfy a relation of 1096/D?(0.134×M+80×R)/D>0.7, wherein D [mm] is the diameter on pulling the silicon single crystal, M [Gauss] is a central magnetic field strength at a surface of the raw material melt, and R [rpm] is a rotation rate of the silicon single crystal. This makes it possible to produce a <111> crystal with favorable macroscopic RRG distribution and microscopic variation of resistivity.Type: GrantFiled: November 13, 2017Date of Patent: July 6, 2021Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Kosei Sugawara, Ryoji Hoshi
-
Publication number: 20210189589Abstract: The present invention is a method of producing a silicon single crystal, including pulling a silicon single crystal by Czochralski method while a magnetic field is applied to a raw material melt, including: setting a diameter on pulling the silicon single crystal to 300 mm or more, setting a growth axis direction of the silicon single crystal to <111>, and growing the silicon single crystal so as to satisfy a relation of 1096/D?(0.134×M+80×R)/D>0.7, wherein D [mm] is the diameter on pulling the silicon single crystal, M [Gauss] is a central magnetic field strength at a surface of the raw material melt, and R [rpm] is a rotation rate of the silicon single crystal. This makes it possible to produce a <111> crystal with favorable macroscopic RRG distribution and microscopic variation of resistivity.Type: ApplicationFiled: March 3, 2021Publication date: June 24, 2021Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Kosei Sugawara, Ryoji Hoshi
-
Publication number: 20190376205Abstract: A method of producing a silicon single crystal, including pulling a silicon single crystal by Czochralski method while a magnetic field is applied to a raw material melt, including: setting a diameter on pulling the silicon single crystal to 300 mm or more, setting a growth axis direction of the silicon single crystal to <111>, and growing the silicon single crystal so as to satisfy a relation of 1096/D?(0.134×M+80×R)/D>0.7, wherein D [mm] is the diameter on pulling the silicon single crystal, M [Gauss] is a central magnetic field strength at a surface of the raw material melt, and R [rpm] is a rotation rate of the silicon single crystal. This makes it possible to produce a <111> crystal with favorable macroscopic RRG distribution and microscopic variation of resistivity.Type: ApplicationFiled: November 13, 2017Publication date: December 12, 2019Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Kosei SUGAWARA, Ryoji HOSHI
-
Patent number: 10400353Abstract: A method controls a resistivity of a grown silicon single crystal by using a dopant when the silicon single crystal is grown by CZ method, including the steps of initially doping with a primary dopant such that the silicon single crystal has a predetermined conductive type and additionally doping with a secondary dopant having a conductive type opposite to that of the primary dopant continuously or intermittently, according to a solidification rate expressed by (crystalized weight)/(initial weight of silicon raw material) while growing the silicon single crystal, wherein in the additional doping step, the additional doping with the secondary dopant is carried out when the solidification rate is a predetermined value ? or more, while the crystal is not doped with the secondary dopant until the solidification rate reaches the predetermined value ?.Type: GrantFiled: August 14, 2015Date of Patent: September 3, 2019Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Hiroyuki Kamada, Kiyotaka Takano
-
Patent number: 10100430Abstract: A method for growing a silicon single crystal by a Czochralski method, includes: conducting preliminary examination of growth conditions under which crystal collapse does not occur, the preliminary examination being based on a correlation between presence or absence of the crystal collapse in the silicon single crystal and a position at which an internal stress in the crystal when the silicon single crystal is grown will exceed a prescribed threshold, the position being away from a crystal growth interface; and growing the silicon single crystal in accordance with the growth conditions under which the crystal collapse does not occur, the growth conditions being determined from the preliminary examination. The method can grow a silicon single crystal while crystal collapse is effectively prevented.Type: GrantFiled: August 5, 2013Date of Patent: October 16, 2018Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Masanori Takazawa
-
Patent number: 10066322Abstract: A method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a growth condition of a silicon single crystal from which the silicon single crystal wafer is cut out. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: GrantFiled: August 18, 2017Date of Patent: September 4, 2018Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Hiroyuki Kamada
-
Patent number: 9938634Abstract: A method of producing a phosphorus-doped silicon single crystal, including pulling the phosphorus-doped silicon single crystal from a silicon melt doped with phosphorus by Magnetic field applied Czochralski (MCZ) method, wherein the phosphorus is doped such that a phosphorus concentration of the phosphorus-doped silicon single crystal is 2×1016 atoms/cm3 or more, and a horizontal magnetic field is applied to the silicon melt with a central magnetic field strength of 2,000 gauss or more such that the phosphorus-doped silicon single crystal to be produced has an oxygen concentration of 1.6×1018 atoms/cm3 (ASTM'79) or more. A method of producing a silicon single crystal that is heavily doped with phosphorus and has an oxygen concentration of 1.6×1018 atoms/cm3 (ASTM'79) or more.Type: GrantFiled: May 8, 2014Date of Patent: April 10, 2018Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Masahiro Sakurada, Junya Tokue, Ryoji Hoshi, Izumi Fusegawa
-
Patent number: 9938640Abstract: The present invention is a method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a void size in the silicon single crystal wafer before the heat treatment. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: GrantFiled: January 8, 2015Date of Patent: April 10, 2018Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Hiroyuki Kamada
-
Patent number: 9850595Abstract: A method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a growth condition of a silicon single crystal from which the silicon single crystal wafer is cut out. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: GrantFiled: August 1, 2015Date of Patent: December 26, 2017Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Hiroyuki Kamada
-
Publication number: 20170342596Abstract: A method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a growth condition of a silicon single crystal from which the silicon single crystal wafer is cut out. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: ApplicationFiled: August 18, 2017Publication date: November 30, 2017Inventors: Ryoji HOSHI, Hiroyuki KAMADA
-
Patent number: 9783912Abstract: A silicon single crystal growing apparatus based on a Czochralski method arranges a graphite crucible inside a graphite heater for heating and a quartz crucible inside the graphite crucible and grows a crystal from a raw material melt filling the quartz crucible, and includes a heater outer heat-insulating member outside the graphite heater, a crucible lower heat-insulating member below the graphite crucible, a crucible upper heat-insulating member above straight bodies of the graphite and quartz crucibles, a crucible outer heat-insulating member outside the straight body of the graphite crucible, a crucible inner heat-insulating member inside the straight bodies of the graphite crucible and the quartz crucible, and a heat shielding member above a liquid surface of the raw material melt, the graphite crucible and the quartz crucible being movable upward and downward in a space enclosed with the crucible upper heat-insulating, crucible outer heat-insulating, and crucible inner heat-insulating members.Type: GrantFiled: August 26, 2013Date of Patent: October 10, 2017Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Kosei Sugawara
-
Patent number: 9773710Abstract: A method for evaluating concentration of defect in silicon single crystal substrate, defect being formed by particle beam irradiation in silicon single crystal substrate, including the steps of: measuring a resistivity of silicon single crystal substrate, followed by irradiating silicon single crystal substrate with particle beam, re-measuring resistivity of silicon single crystal substrate after irradiation; determining each carrier concentration in silicon single crystal substrate before and after irradiation on basis of measured results of resistivity before and after particle beam irradiation to calculate rate of change of carrier concentration; and evaluating concentration of VV defect on basis of rate of change of carrier concentration, VV defect being made of a silicon atom vacancy and being formed by particle beam irradiation in silicon single crystal substrate. The method can simply evaluate concentration of VV defect formed in silicon single crystal substrate by particle beam irradiation.Type: GrantFiled: November 12, 2014Date of Patent: September 26, 2017Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Hiroyuki Kamada, Ryoji Hoshi
-
Publication number: 20170260645Abstract: A method controls a resistivity of a grown silicon single crystal by using a dopant when the silicon single crystal is grown by CZ method, including the steps of initially doping with a primary dopant such that the silicon single crystal has a predetermined conductive type and additionally doping with a secondary dopant having a conductive type opposite to that of the primary dopant continuously or intermittently, according to a solidification rate expressed by (crystalized weight)/(initial weight of silicon raw material) while growing the silicon single crystal, wherein in the additional doping step, the additional doping with the secondary dopant is carried out when the solidification rate is a predetermined value ? or more, while the crystal is not doped with the secondary dopant until the solidification rate reaches the predetermined value ?.Type: ApplicationFiled: August 14, 2015Publication date: September 14, 2017Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji HOSHI, Hiroyuki KAMADA, Kiyotaka TAKANO
-
Patent number: 9650725Abstract: The present invention provides a method for manufacturing a silicon single crystal wafer, wherein, under a growth condition that V/G?1.05×(V/G)crt is achieved where V is a growth rate in growth of the silicon single crystal ingot, G is a temperature gradient near a crystal growth interface, and (V/G)crt is a value of V/G when a dominant point defect changes from a vacancy to interstitial Si, a silicon single crystal ingot having oxygen concentration of 7×1017 atoms/cm3 (ASTM'79) or less is grown, and a silicon single crystal wafer which includes a region where the vacancy is dominant and in which FPDs are not detected by preferential etching is manufactured from the grown silicon single crystal ingot. As a result, there is provided the method that enables manufacturing a low-oxygen concentration silicon single crystal wafer that can be preferably used for a power device with good productivity at a low cost.Type: GrantFiled: February 15, 2013Date of Patent: May 16, 2017Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Hiroyuki Kamada, Kosei Sugawara
-
Publication number: 20170037541Abstract: A method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a growth condition of a silicon single crystal from which the silicon single crystal wafer is cut out. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: ApplicationFiled: August 1, 2015Publication date: February 9, 2017Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji HOSHI, Hiroyuki KAMADA
-
Publication number: 20170002480Abstract: The present invention is a method for a heat treatment of a silicon single crystal wafer in an oxidizing ambient, including: performing the heat treatment based on a condition determined by a tripartite correlation between a heat treatment temperature during the heat treatment, an oxygen concentration in the silicon single crystal wafer before the heat treatment, and a void size in the silicon single crystal wafer before the heat treatment. This provides a method for a heat treatment of a silicon single crystal wafer which can annihilate void defects or micro oxide precipitate nuclei in a silicon single crystal wafer with low cost, efficiently, and securely by a heat treatment in an oxidizing ambient.Type: ApplicationFiled: January 8, 2015Publication date: January 5, 2017Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji HOSHI, Hiroyuki KAMADA
-
Publication number: 20160300768Abstract: A method for evaluating concentration of defect in silicon single crystal substrate, defect being formed by particle beam irradiation in silicon single crystal substrate, including the steps of: measuring a resistivity of silicon single crystal substrate, followed by irradiating silicon single crystal substrate with particle beam, re-measuring resistivity of silicon single crystal substrate after irradiation; determining each carrier concentration in silicon single crystal substrate before and after irradiation on basis of measured results of resistivity before and after particle beam irradiation to calculate rate of change of carrier concentration; and evaluating concentration of VV defect on basis of rate of change of carrier concentration, VV defect being made of a silicon atom vacancy and being formed by particle beam irradiation in silicon single crystal substrate. The method can simply evaluate concentration of VV defect formed in silicon single crystal substrate by particle beam irradiation.Type: ApplicationFiled: November 12, 2014Publication date: October 13, 2016Applicant: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Hiroyuki KAMADA, Ryoji HOSHI
-
Patent number: 9425345Abstract: A method for manufacturing an epitaxial wafer for manufacture of an image pickup device, wherein, before the growth of the epitaxial layer, a thickness X of a region where oxygen concentration in the epitaxial layer becomes 4×1017 atoms/cm3 or more after the manufacture of the image pickup device is calculated and, in the growth of the epitaxial layer, the epitaxial layer is grown with a thickness such that a thickness of a region where the oxygen concentration in the epitaxial layer is less than 4×1017 atoms/cm3 after the manufacture of the image pickup device is 6 ?m or more in addition to the thickness X. As a result, it is possible to provide the epitaxial wafer in which an adverse effect of an impurity such as oxygen in the silicon wafer is not exerted on an image pickup device forming portion of the epitaxial layer and a manufacturing method thereof.Type: GrantFiled: October 2, 2012Date of Patent: August 23, 2016Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventors: Ryoji Hoshi, Masahiro Sakurada, Izumi Fusegawa