Patents by Inventor Ryosuke Kusano

Ryosuke Kusano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240290955
    Abstract: Coated electrode active material particles for lithium-ion batteries, that can suppress side reactions between the electrolytic solution and the coated electrode active materials, and that can prevent the internal resistance value of lithium-ion batteries from increasing, can be provided. The coated cathode active material particles for lithium-ion batteries in which at least a part of the surface of the cathode active material particles is coated with a coating layer, wherein the coating layer contains a polymer compound, a conductive assistant, and ceramic particles, and wherein the BET specific surface area of the ceramic particles is 70 to 300 m2/g.
    Type: Application
    Filed: June 13, 2022
    Publication date: August 29, 2024
    Inventors: Naoya OMAE, Shogo ISOMURA, Hideaki HORIE, Ryosuke KUSANO, Kazuya TSUCHIDA
  • Publication number: 20240266676
    Abstract: Provided is a battery pack in which close contact between resin current collectors of vertically adjacent unit cells can be maintained. A battery pack includes: two or more unit cells including a stacked unit consisting of a set of a positive electrode resin current collector, a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode resin current collector stacked sequentially, a stacked body of the above-described two or more unit cells being enclosed in an exterior body; and an integrated insulator covering across boundaries between the above-described unit cells on at least one of the side surfaces of the above-described stacked body.
    Type: Application
    Filed: June 6, 2022
    Publication date: August 8, 2024
    Inventors: Kazuya MINAMI, Kenichi KAWAKITA, Toshiaki YAMAGUCHI, Ryosuke KUSANO, Hideaki HORIE
  • Publication number: 20240258576
    Abstract: A battery pack having two or more cells provided with a lamination unit composed of a single set of a positive electrode resin current collector, a positive electrode active material layer, a separator, a negative electrode active material layer and a negative electrode resin current collector sequentially laminated together, the two or more cells being sealed in an exterior body, in which filler materials are provided in gaps between the cells and/or gaps between the cell and the exterior body.
    Type: Application
    Filed: May 27, 2022
    Publication date: August 1, 2024
    Inventors: Hideaki HORIE, Kazuya MINAMI, Kenichi KAWAKITA, Toshiaki YAMAGUCHI, Ryosuke KUSANO, Ryunosuke MAEKAWA
  • Patent number: 12015140
    Abstract: The present invention aims to provide a method for producing a pinhole-free thin resin current collector for negative electrodes. The method for producing a sheet-shaped resin current collector for negative electrodes of the present invention includes stacking three or more layers of melts of conductive resin compositions each containing a polyolefin and a conductive filler to obtain a multilayered body, wherein the polyolefin contained in each of the conductive resin compositions that form the respective layers of the multilayered body has a melt mass flow rate of 15 to 70 g/10 min as measured at a temperature of 230° C. and a load of 2.16 kg in accordance with JIS K7210-1:2014.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: June 18, 2024
    Assignees: SANYO CHEMICAL INDUSTRIES, LTD., GUNZE LIMITED
    Inventors: Ryosuke Kusano, Yasuhiro Tsudo, Yasuji Maruyama, Kazuaki Onishi, Yasuhiko Ohsawa, Yuki Kusachi, Hajime Satou, Hiroshi Akama, Hideaki Horie
  • Publication number: 20240014436
    Abstract: A lithium-ion battery manufacturing device and a lithium-ion battery manufacturing method can suppress variation in thickness and shape distortion of a lithium-ion battery. The lithium-ion battery includes a cathode current collector, a cathode active material layer, a separator, an anode active material layer, and an anode current collector that are stacked. The lithium-ion battery has a circular frame member that fixes an outer edge of the separator, which is placed between the cathode current collector and the anode current collector, and that seals the cathode active material layer, the separator, and the anode active material layer. The lithium-ion battery manufacturing device includes: a holder that sandwiches the lithium-ion battery from both sides of the stacking direction; and a sealing device that has a frame-shaped heater, which heat-seals an outer edge of the lithium-ion battery by heating the frame member placed at the outer edge.
    Type: Application
    Filed: November 5, 2021
    Publication date: January 11, 2024
    Inventors: Hideaki HORIE, Yusuke NAKASHIMA, Mayu NAITOU, Shinya KOBAYASHI, Ryosuke KUSANO
  • Publication number: 20230361370
    Abstract: This invention has an objective to increase the collected amounts of lithium contained in a lithium-ion battery. A recycling method for a lithium-ion battery comprising: a first discharging step, which increases an amount of lithium included in a cathode active material by discharging the lithium-ion battery via a load with a first resistance value; a second discharging step, which further increases the amount of lithium included in the cathode active material by discharging the lithium-ion battery via a load with a second resistance value lower than the first resistance value; and a collecting step, which collects the cathode active material from the lithium-ion battery after the second discharging step.
    Type: Application
    Filed: September 10, 2021
    Publication date: November 9, 2023
    Inventors: Hideaki HORIE, Yasuhiro SHINDO, Yusuke NAKASHIMA, Ryosuke KUSANO, Kaho SUZUKI
  • Patent number: 11811023
    Abstract: Provided is a lithium-ion assembled battery in which two or more single cells are laminated and the DC resistance value between the single cells is low.
    Type: Grant
    Filed: November 18, 2020
    Date of Patent: November 7, 2023
    Assignee: APB Corporation
    Inventors: Hideaki Horie, Shun Kudoh, Ryosuke Kusano, Yasuhiro Tsudo
  • Publication number: 20230318094
    Abstract: A battery cell (1) has an electrode composition, a frame member (3) placed annularly so as to surround the electrode composition, and a positive electrode current collector and a negative electrode current collector for closing openings of the frame member (3) from both sides in the thickness direction. The frame member (3) has a fragile portion (9) for communicating inside and outside of the frame member (3) when the pressure inside the frame member increases above a certain level. The battery cell (1) in question allows increase in the pressure inside the frame member (3), thereby preventing damage.
    Type: Application
    Filed: August 6, 2021
    Publication date: October 5, 2023
    Inventors: Hideaki Horie, Yohji Kawasaki, Yasuhiro Shindo, Yusuke Nakashima, Kaho Suzuki, Yuya Tanaka, Yuki Nekohashi, Ryosuke Kusano
  • Patent number: 11637334
    Abstract: A cell system includes: a stacked-type cell module (100) having a plurality of lithium ion unit cells (1) being stacked and having through holes (3a, 3b) formed therein; a gas supply part (31); a cooling liquid supply part (32); a temperature sensor (35); and a control part (36) that controls switching between a normal control mode and a high-temperature control mode based on a signal from the temperature sensor (35). In the normal control mode, the control part (36) controls the gas supply part (31) to supply a gas to the through holes (3a, 3b), and at the same time, controls the cooling liquid supply part (32) to stop supply of a cooling liquid, and in the high-temperature control mode, the control part (36) controls the cooling liquid supply part (32) to supply the cooling liquid to the through holes (3a, 3b) to which the gas is supplied, and at the same time, controls the gas supply part (31) to stop supply of the gas.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: April 25, 2023
    Assignee: APB CORPORATION
    Inventors: Hideaki Horie, Yasuhiro Shindo, Yusuke Mizuno, Ryosuke Kusano, Yuki Nekohashi, Yusuke Nakashima, Kotaro Nasu, Naoya Omae
  • Publication number: 20230053222
    Abstract: Provided is a lithium-ion assembled battery in which two or more single cells are laminated and the DC resistance value between the single cells is low.
    Type: Application
    Filed: November 18, 2020
    Publication date: February 16, 2023
    Inventors: Hideaki Horie, Shun Kudoh, Ryosuke Kusano, Yasuhiro Tsudo
  • Publication number: 20220263064
    Abstract: The present invention relates to a method of manufacturing a lithium ion battery having a set of a positive electrode current collector, a positive electrode active material layer, a separator, a negative electrode active material layer, and a negative electrode current collector laminated in this order, and having a configuration in which outer peripheries of the positive electrode active material layer and the negative electrode active material layer are sealed with a sealing material and an electrolytic solution is enclosed, the method including: a step of manufacturing a positive electrode and/or a negative electrode by an electrode manufacturing step including a supply step of preparing a frame-shaped sealing material and a bottom member, and supplying an electrode active material composition containing electrode active material particles and an electrolytic solution to a space surrounded by the sealing material and the bottom member, and a compression step of compressing the electrode active material co
    Type: Application
    Filed: August 5, 2020
    Publication date: August 18, 2022
    Applicant: APB CORPORATION
    Inventors: Yusuke NAKASHIMA, Ryosuke KUSANO, Yuichiro YOKOYAMA, Yuki NEKOHASHI, Kenichiro ENOKI, Yuya TANAKA, Hideaki HORIE
  • Patent number: 11380901
    Abstract: A resin current collector provides means for improving the cycle characteristics in a lithium ion battery and includes a polyolefin resin, and a conductive carbon filler. The total surface area of the conductive carbon filler contained in 1 g of the resin current collector is 7.0 m2 or more and 10.5 m2 or less.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: July 5, 2022
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Ryosuke Kusano, Yoshihiro Ikeda, Yasuhiro Tsudo, Yasuhiko Ohsawa, Yuki Kusachi, Hajime Satou, Hiroshi Akama, Hideaki Horie
  • Publication number: 20220190348
    Abstract: There is provided a lithium ion battery having a current collector and an electrode composition layer formed on a surface of the current collector, where the electrode composition layer contains coated electrode active material particles, each of which is obtained by coating at least a part of a surface of an electrode active material particle with a coating layer containing a polymer compound, the current collector has a conductive base material and a conductive composition layer containing a polymer compound and a conductive filler, on a surface of the conductive base material, the surface being in contact with the electrode composition layer, and the polymer compound contained in the conductive composition layer and the polymer compound contained in the coating layer have the same composition.
    Type: Application
    Filed: March 23, 2020
    Publication date: June 16, 2022
    Applicant: APB CORPORATION
    Inventors: Ryosuke KUSANO, Hideaki HORIE
  • Patent number: 11355758
    Abstract: A current collector for a lithium ion battery includes a first conductive resin layer and a second conductive resin layer. The first conductive resin layer includes a first conductive filler. The second conductive resin layer is formed on the first conductive resin layer and includes a second conductive filler. The first conductive filler is a conductive carbon. The second conductive filler contains at least one kind of metal element selected from the group consisting of platinum, gold, silver, copper, nickel, and titanium. A volume % of the second conductive filler in the second conductive resin layer on a first surface side, which is a first conductive resin layer side, is higher than that on the second surface side that is opposite to the first conductive resin layer.
    Type: Grant
    Filed: September 3, 2020
    Date of Patent: June 7, 2022
    Assignees: GUNZE LIMITED, APB Corporation
    Inventors: Kazuaki Onishi, Masahiro Uchimaru, Ryosuke Kusano, Sonomi Fukuyama, Shun Kudoh, Yasuhiro Tsudo, Hideaki Horie
  • Publication number: 20220045333
    Abstract: A current collector for a lithium ion battery includes a first conductive resin layer and a second conductive resin layer. The first conductive resin layer includes a first conductive filler. The second conductive resin layer is formed on the first conductive resin layer and includes a second conductive filler. The first conductive filler is a conductive carbon. The second conductive filler contains at least one kind of metal element selected from the group consisting of platinum, gold, silver, copper, nickel, and titanium. A volume % of the second conductive filler in the second conductive resin layer on a first surface side, which is a first conductive resin layer side, is higher than that on the second surface side that is opposite to the first conductive resin layer.
    Type: Application
    Filed: September 3, 2020
    Publication date: February 10, 2022
    Inventors: Kazuaki ONISHI, Masahiro UCHIMARU, Ryosuke KUSANO, Sonomi FUKUYAMA, Shun KUDOH, Yasuhiro TSUDO, Hideaki HORIE
  • Publication number: 20220045334
    Abstract: A resin current collector is a current collector for a positive electrode of a lithium ion battery. This resin current collector includes a polyolefin resin and a conductive carbon filler. With this resin current collector, a value obtained by dividing the yield point strength in the TD (Traverse Direction) by the yield point strength in the MD (Machine Direction) is at least 0.75 and at most 1.10, and the ten-point average roughness Rz in the TD is less than 4 ?m.
    Type: Application
    Filed: September 3, 2020
    Publication date: February 10, 2022
    Inventors: Takehiro ISO, Kazuaki ONISHI, Hiroyuki NONAKA, Yasuji MARUYAMA,, Ryosuke KUSANO, Sonomi FUKUYAMA, Shun KUDOH, Yasuhiro TSUDO, Hideaki HORIE
  • Publication number: 20210408525
    Abstract: The present invention aims to provide a method for producing a pinhole-free thin resin current collector for negative electrodes. The method for producing a sheet-shaped resin current collector for negative electrodes of the present invention includes stacking three or more layers of melts of conductive resin compositions each containing a polyolefin and a conductive filler to obtain a multilayered body, wherein the polyolefin contained in each of the conductive resin compositions that form the respective layers of the multilayered body has a melt mass flow rate of 15 to 70 g/10 min as measured at a temperature of 230° C. and a load of 2.16 kg in accordance with JIS K7210-1:2014.
    Type: Application
    Filed: October 21, 2019
    Publication date: December 30, 2021
    Applicants: SANYO CHEMICAL INDUSTRIES, LTD., GUNZE LIMITED
    Inventors: Ryosuke KUSANO, Yasuhiro TSUDO, Yasuji MARUYAMA, Kazuaki ONISHI, Yasuhiko OHSAWA, Yuki KUSACHI, Hajime SATOU, Hiroshi AKAMA, Hideaki HORIE
  • Publication number: 20210313632
    Abstract: A cell system includes: a stacked-type cell module (100) having a plurality of lithium ion unit cells (1) being stacked and having through holes (3a, 3b) formed therein; a gas supply part (31); a cooling liquid supply part (32); a temperature sensor (35); and a control part (36) that controls switching between a normal control mode and a high-temperature control mode based on a signal from the temperature sensor (35). In the normal control mode, the control part (36) controls the gas supply part (31) to supply a gas to the through holes (3a, 3b), and at the same time, controls the cooling liquid supply part (32) to stop supply of a cooling liquid, and in the high-temperature control mode, the control part (36) controls the cooling liquid supply part (32) to supply the cooling liquid to the through holes (3a, 3b) to which the gas is supplied, and at the same time, controls the gas supply part (31) to stop supply of the gas.
    Type: Application
    Filed: December 14, 2020
    Publication date: October 7, 2021
    Inventors: Hideaki HORIE, Yasuhiro SHINDO, Yusuke MIZUNO, Ryosuke KUSANO, Yuki NEKOHASHI, Yusuke NAKASHIMA, Kotaro NASU, Naoya OMAE
  • Publication number: 20210257625
    Abstract: A resin current collector exhibits liquid bleeding prevention properties and low resistance, suppresses the generation of an oxidation current, and exhibits moldability that enables film thinning. The resin current collector contains a polyolefin resin and two kinds of conductive carbon fillers, a first conductive carbon filler and a second conductive carbon filler, in which the first conductive carbon filler is graphite or carbon black, the second conductive carbon filler is a carbon nanotube or a carbon nanofiber having a specific surface area of 35 to 300 m2/g, a total surface area of the first conductive carbon filler contained in 1 g of the resin current collector is 0.5 to 9.0 m2, and a mass proportion of the first conductive carbon filler is 30% by mass or less with respect to a mass of the resin current collector.
    Type: Application
    Filed: May 30, 2019
    Publication date: August 19, 2021
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Yoshihiro Ikeda, Ryosuke Kusano, Yasuhiro Tsudo, Yasuhiko Osawa, Yuki Kusachi, Hajime Sato, Hiroshi Akama, Hideaki Horie
  • Publication number: 20210028436
    Abstract: A method for producing a non-aqueous electrolyte secondary battery in which the internal resistance of the battery is decreased, and which has a high capacity and high cycle durability, is provided. A method for producing a non-aqueous electrolyte secondary battery that comprises a current collector and an electrode active material layer disposed on a surface of the current collector, the electrode active material layer comprising a non-bound body including an electrode active material, the method comprising a step of applying an electrode active material slurry including an electrode active material, a lithium salt, and a non-aqueous solvent on the surface of the current collector and thereby forming a coating film, wherein a water content of the electrode active material slurry is less than 500 ppm by mass.
    Type: Application
    Filed: March 22, 2019
    Publication date: January 28, 2021
    Inventors: Hiroyuki Tanaka, Takeshi Nakano, Wataru Ogihara, Kenichi Kawakita, Yusuke Nakashima, Ryosuke Kusano