Patents by Inventor Ryosuke OKUYAMA

Ryosuke OKUYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935745
    Abstract: An epitaxial wafer that includes a silicon wafer and an epitaxial layer on the silicon wafer. The silicon wafer contains hydrogen that has a concentration profile including a first peak and a second peak. A hydrogen peak concentration of the first peak and a hydrogen peak concentration of the second peak are each not less than 1×1017 atoms/cm3.
    Type: Grant
    Filed: March 9, 2023
    Date of Patent: March 19, 2024
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Publication number: 20230215730
    Abstract: An epitaxial wafer that includes a silicon wafer and an epitaxial layer on the silicon wafer. The silicon wafer contains hydrogen that has a concentration profile including a first peak and a second peak. A hydrogen peak concentration of the first peak and a hydrogen peak concentration of the second peak are each not less than 1×1017 atoms/cm3.
    Type: Application
    Filed: March 9, 2023
    Publication date: July 6, 2023
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Patent number: 11640907
    Abstract: An epitaxial wafer that includes a silicon wafer and an epitaxial layer on the silicon wafer. The silicon wafer contains hydrogen that has a concentration profile including a first peak and a second peak. A hydrogen peak concentration of the first peak and a hydrogen peak concentration of the second peak are each not less than 1×1017 atoms/cm3.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: May 2, 2023
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Patent number: 11211423
    Abstract: A method of producing a semiconductor epitaxial wafer is provided. The method includes irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer in a surface portion of the semiconductor wafer, in which the modified layer includes a constituent element of the cluster ions in solid solution. The method further includes forming an epitaxial layer on the modified layer of the semiconductor wafer. The irradiating is performed such that a portion of the modified layer in a thickness direction becomes an amorphous layer, and an average depth of an amorphous layer surface from a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: December 28, 2021
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Patent number: 11195716
    Abstract: The method of producing a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions containing carbon, phosphorus, and hydrogen as constituent elements to form a modified layer that is located in a surface layer portion of the semiconductor wafer and that contains the constituent elements of the cluster ions as a solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The ratio y/x of the number y of the phosphorus atoms with respect to the number x of the carbon atoms satisfies 0.5 or more and 2.0 or less, where the number of atoms of carbon, phosphorus, and hydrogen in the cluster ions is expressed by CxPyHz (x, y, and z are integers each equal to or more than 1).
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: December 7, 2021
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Publication number: 20210358755
    Abstract: An epitaxial wafer that includes a silicon wafer and an epitaxial layer on the silicon wafer. The silicon wafer contains hydrogen that has a concentration profile including a first peak and a second peak. A hydrogen peak concentration of the first peak and a hydrogen peak concentration of the second peak are each not less than 1×1017 atoms/cm3.
    Type: Application
    Filed: July 28, 2021
    Publication date: November 18, 2021
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Patent number: 11107687
    Abstract: Provided is a semiconductor epitaxial wafer in which the concentration of hydrogen in a modifying layer can be maintained at a high level and the crystallinity of an epitaxial layer is excellent. A semiconductor epitaxial wafer has a semiconductor wafer, a modifying layer formed in a surface portion of the semiconductor wafer, which modifying layer has hydrogen contained as a solid solution in the semiconductor wafer, and an epitaxial layer formed on the modifying layer. The concentration profile of hydrogen in the modifying layer in the thickness direction from a surface of the epitaxial layer is a double peak concentration profile including a first peak shallower in the depth direction and a second peak deeper in the depth direction.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: August 31, 2021
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Patent number: 10861709
    Abstract: Provided is a method of evaluating the impurity gettering capability of an epitaxial silicon wafer, which allows for very precise evaluation of the impurity gettering behavior of a modified layer formed immediately under an epitaxial layer, the modified layer containing carbon in solid solution. In this method, a modified layer located immediately under an epitaxial layer, the modified layer containing carbon in solid solution, is analyzed by three-dimensional atom probe microscopy, and the impurity gettering capability of the modified layer is evaluated based on a three-dimensional map of carbon in the modified layer, obtained by the analysis.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: December 8, 2020
    Assignee: SUMCO CORPORATION
    Inventors: Satoshi Shigematsu, Ryosuke Okuyama, Kazunari Kurita
  • Publication number: 20200373158
    Abstract: The method of producing a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions containing carbon, phosphorus, and hydrogen as constituent elements to form a modified layer that is located in a surface layer portion of the semiconductor wafer and that contains the constituent elements of the cluster ions as a solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The ratio y/x of the number y of the phosphorus atoms with respect to the number x of the carbon atoms satisfies 0.5 or more and 2.0 or less, where the number of atoms of carbon, phosphorus, and hydrogen in the cluster ions is expressed by CxPyHz (x, y, and z are integers each equal to or more than 1).
    Type: Application
    Filed: January 8, 2019
    Publication date: November 26, 2020
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Publication number: 20200219929
    Abstract: A method of producing a semiconductor epitaxial wafer is provided. The method includes irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer in a surface portion of the semiconductor wafer, in which the modified layer includes a constituent element of the cluster ions in solid solution. The method further includes forming an epitaxial layer on the modified layer of the semiconductor wafer. The irradiating is performed such that a portion of the modified layer in a thickness direction becomes an amorphous layer, and an average depth of an amorphous layer surface from a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Application
    Filed: March 12, 2020
    Publication date: July 9, 2020
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Publication number: 20200203178
    Abstract: Provided is a method of evaluating the impurity gettering capability of an epitaxial silicon wafer, which allows for very precise evaluation of the impurity gettering behavior of a modified layer formed immediately under an epitaxial layer, the modified layer containing carbon in solid solution. In this method, a modified layer located immediately under an epitaxial layer, the modified layer containing carbon in solid solution, is analyzed by three-dimensional atom probe microscopy, and the impurity gettering capability of the modified layer is evaluated based on a three-dimensional map of carbon in the modified layer, obtained by the analysis.
    Type: Application
    Filed: January 12, 2018
    Publication date: June 25, 2020
    Applicant: SUMCO CORPORATION
    Inventors: Satoshi SHIGEMATSU, Ryosuke OKUYAMA, Kazunari KURITA
  • Publication number: 20200126796
    Abstract: Provided is a semiconductor epitaxial wafer in which the concentration of hydrogen in a modifying layer can be maintained at a high level and the crystallinity of an epitaxial layer is excellent. A semiconductor epitaxial wafer has a semiconductor wafer, a modifying layer formed in a surface portion of the semiconductor wafer, which modifying layer has hydrogen contained as a solid solution in the semiconductor wafer, and an epitaxial layer formed on the modifying layer. The concentration profile of hydrogen in the modifying layer in the thickness direction from a surface of the epitaxial layer is a double peak concentration profile including a first peak shallower in the depth direction and a second peak deeper in the depth direction.
    Type: Application
    Filed: June 12, 2018
    Publication date: April 23, 2020
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Patent number: 10629648
    Abstract: A production method for a semiconductor epitaxial wafer includes: irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer in a surface portion of the semiconductor wafer, in which the modified layer includes a constituent element of the cluster ions in solid solution. The production method further includes forming an epitaxial layer on the modified layer of the semiconductor wafer. The irradiating is performed such that a portion of the modified layer in a thickness direction becomes an amorphous layer and an average depth of an amorphous layer surface from a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: April 21, 2020
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Patent number: 10224203
    Abstract: Provided is a method of producing a semiconductor epitaxial wafer having enhanced gettering ability. The method of producing a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer that is located in a surface portion of the semiconductor wafer and that includes a constituent element of the cluster ions in solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The first step is performed in a state in which a temperature of the semiconductor wafer is maintained at lower than 25° C.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: March 5, 2019
    Assignee: SUMCO CORPORATION
    Inventors: Ryo Hirose, Ryosuke Okuyama, Kazunari Kurita
  • Publication number: 20190027533
    Abstract: A production method for a semiconductor epitaxial wafer includes: irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer in a surface portion of the semiconductor wafer, in which the modified layer includes a constituent element of the cluster ions in solid solution. The production method further includes forming an epitaxial layer on the modified layer of the semiconductor wafer. The irradiating is performed such that a portion of the modified layer in a thickness direction becomes an amorphous layer and an average depth of an amorphous layer surface from a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Application
    Filed: September 24, 2018
    Publication date: January 24, 2019
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA
  • Patent number: 10153323
    Abstract: A production method for a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer that is located in a surface portion of the semiconductor wafer and that includes a constituent element of the cluster ions in solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The first step is performed such that a portion of the modified layer in terms of a thickness direction becomes an amorphous layer and an average depth of an amorphous layer surface at a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: December 11, 2018
    Assignee: SUMCO CORPORATION
    Inventor: Ryosuke Okuyama
  • Publication number: 20170352545
    Abstract: Provided is a method of producing a semiconductor epitaxial wafer having enhanced gettering ability. The method of producing a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer that is located in a surface portion of the semiconductor wafer and that includes a constituent element of the cluster ions in solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The first step is performed in a state in which a temperature of the semiconductor wafer is maintained at lower than 25° C.
    Type: Application
    Filed: November 25, 2015
    Publication date: December 7, 2017
    Applicant: SUMCO CORPORATION
    Inventors: Ryo HIROSE, Ryosuke OKUYAMA, Kazunari KURITA
  • Publication number: 20170256668
    Abstract: To provide a semiconductor epitaxial wafer having an epitaxial layer with excellent crystallinity, the semiconductor epitaxial wafer is a semiconductor epitaxial wafer in which an epitaxial layer is formed on a surface of a semiconductor wafer, and the peak of the hydrogen concentration profile detected by SIMS lies in a surface portion of the semiconductor wafer on the side where the on the side where the epitaxial layer is formed.
    Type: Application
    Filed: May 21, 2015
    Publication date: September 7, 2017
    Applicant: SUMCO CORPORATION
    Inventors: Ryosuke OKUYAMA, Takeshi KADONO, Kazunari KURITA
  • Publication number: 20160315117
    Abstract: A production method for a semiconductor epitaxial wafer includes: a first step of irradiating a surface of a semiconductor wafer with cluster ions to form a modified layer that is located in a surface portion of the semiconductor wafer and that includes a constituent element of the cluster ions in solid solution; and a second step of forming an epitaxial layer on the modified layer of the semiconductor wafer. The first step is performed such that a portion of the modified layer in terms of a thickness direction becomes an amorphous layer and an average depth of an amorphous layer surface at a semiconductor wafer surface-side of the amorphous layer is at least 20 nm from the surface of the semiconductor wafer.
    Type: Application
    Filed: December 10, 2014
    Publication date: October 27, 2016
    Applicant: SUMCO CORPORATION
    Inventor: Ryosuke OKUYAMA