Patents by Inventor Ryota Kunieda
Ryota Kunieda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9548157Abstract: The present invention provides a sintered magnet having superior residual magnetic flux density and coercive force. The sintered magnet of the present invention comprises a group of R-T-B based rare earth magnet crystal particles 2 having a core 4 and a shell 6 covering the core 4, the mass ratio of a heavy rare earth element in the shell 6 is higher than the mass ratio of a heavy rare earth element in the core 4, and the thickest part of the shell 6 in the crystal particles 2 faces a grain boundary triple junction 1. A lattice defect 3 is formed between the core 4 and the shell 6.Type: GrantFiled: March 29, 2011Date of Patent: January 17, 2017Assignee: TDK CORPORATIONInventors: Makoto Iwasaki, Ryota Kunieda, Fumitaka Baba, Satoshi Tanaka, Yoshinori Fujikawa
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Patent number: 9548148Abstract: An R-T-B based sintered magnet maintains high magnetic properties and decreases usage of heavy rare earth elements. The magnet includes main phase grains and grain boundary phases, the main phase grain containing a core portion and a shell portion. X in the main phase LR(2-x)HRxT14B of the core portion ranges from 0.00 to 0.07; x in the main phase LR(2-x)HRxT14B of the shell portion ranges from 0.02 to 0.40; and the maximum thickness of the shell portion ranges from 7 nm to 100 nm. LR contains Nd and one or more light rare earth elements consisting of Y, La, Ce, Pr and Sm; HR contains Dy or/and Tb and one or more heavy rare earth elements consisting of Gd, Ho, Er, Tm, Yb and Lu; T contains Fe or/and Co and one or two kinds of Mn and Ni; and B represents boron partly replaced by C (carbon).Type: GrantFiled: October 4, 2012Date of Patent: January 17, 2017Assignee: TDK CORPORATIONInventors: Ryota Kunieda, Takuma Hayakawa, Tetsuya Chiba, Kenichi Nishikawa, Yoshinori Fujikawa
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Patent number: 8961712Abstract: The present invention provides a rare earth based sintered magnet. The magnet is a rare earth based permanent magnet with a R-T-B (R represents one or more elements selected from Y and rare earth elements, T represents one or more metal elements including Fe or the combination of Fe and Co, and B represents B or the combination of B and C) based composition. When a R-rich phase (R represents rare earth element(s)) with atomic ratio of (Fe+Co)/(LR+HR+Fe+Co)?0.2 (LR represents Y and light rare earth element(s) selected from 57La to 63Eu, and HR represents heavy rare earth element(s) selected from 64Gd to 71Lu) is present in the grain boundary triple point, a region with HR/(LR+HR)?0.01 (atomic ratio) is present in the R-rich phase, and the region with HR/(LR+HR)?0.01 accounts for 10% to 90% of the area of the grain boundary triple point.Type: GrantFiled: August 2, 2012Date of Patent: February 24, 2015Assignee: TDK CorporationInventors: Takuma Hayakawa, Ryota Kunieda, Tetsuya Chiba, Kenichi Nishikawa
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Publication number: 20140318316Abstract: The present invention provides a rare earth based sintered magnet. The magnet is a rare earth based permanent magnet with a R-T-B (R represents one or more elements selected from Y and rare earth elements, T represents one or more metal elements including Fe or the combination of Fe and Co, and B represents B or the combination of B and C) based composition. When a R-rich phase (R represents rare earth element(s)) with atomic ratio of (Fe+Co)/(LR+HR+Fe+Co)?0.2 (LR represents Y and light rare earth element(s) selected from 57La to 63Eu, and HR represents heavy rare earth element(s) selected from 64Gd to 7ILu) is present in the grain boundary triple point, a region with HR/(LR+HR)?0.01 (atomic ratio) is present in the R-rich phase, and the region with HR/(LR+HR)?0.01 accounts for 10% to 90% of the area of the grain boundary triple point.Type: ApplicationFiled: August 2, 2012Publication date: October 30, 2014Applicant: TDK CORPORATIONInventors: Takuma Hayakawa, Ryota Kunieda, Tetsuya Chiba, Kenichi Nishikawa
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Publication number: 20140283649Abstract: An R-T-B based sintered magnet maintains high magnetic properties and decreases usage of heavy rare earth elements. The magnet includes main phase grains and grain boundary phases, the main phase grain containing a core portion and a shell portion. X in the main phase LR(2-x)HRxT14B of the core portion ranges from 0.00 to 0.07; x in the main phase LR(2-x)HRxT14B of the shell portion ranges from 0.02 to 0.40; and the maximum thickness of the shell portion ranges from 7 nm to 100 nm. LR contains Nd and one or more light rare earth elements consisting of Y, La, Ce, Pr and Sm; HR contains Dy or/and Tb and one or more heavy rare earth elements consisting of Gd, Ho, Er, Tm, Yb and Lu; T contains Fe or/and Co and one or two kinds of Mn and Ni; and B represents boron partly replaced by C (carbon).Type: ApplicationFiled: October 4, 2012Publication date: September 25, 2014Applicant: TDK CORPORATIONInventors: Ryota Kunieda, Takuma Hayakawa, Tetsuya Chiba, Kenichi Nishikawa, Yoshinori Fujikawa
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Publication number: 20130009503Abstract: The present invention provides a sintered magnet having superior residual magnetic flux density and coercive force. The sintered magnet of the present invention comprises a group of R-T-B based rare earth magnet crystal particles 2 having a core 4 and a shell 6 covering the core 4, the mass ratio of a heavy rare earth element in the shell 6 is higher than the mass ratio of a heavy rare earth element in the core 4, and the thickest part of the shell 6 in the crystal particles 2 faces a grain boundary triple junction 1. A lattice defect 3 is formed between the core 4 and the shell 6.Type: ApplicationFiled: March 29, 2011Publication date: January 10, 2013Applicant: TDK CorporationInventors: Makoto Iwasaki, Ryota Kunieda, Fumitaka Baba, Satoshi Tanaka, Yoshinori Fujikawa
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Publication number: 20120235778Abstract: The invention provides an R-T-B rare earth sintered magnet 100 including R2T14B-containing crystal grains as the main phase 10, and having an RL-T-M1 based compound 12 at the grain boundary triple points, wherein R represents a rare earth element, T represents at least one element selected from among Fe, Co and Cu, B represents boron, RL represents a light rare earth element, and M1 represents at least one element selected from among Al, Zn and Ga.Type: ApplicationFiled: March 12, 2012Publication date: September 20, 2012Applicant: TDK CorporationInventors: Ryota KUNIEDA, Tetsuya CHIBA, Takuma HAYAKAWA, Atsushi FUJIWARA
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Publication number: 20100129538Abstract: The invention provides a process for producing a magnet that not only allows satisfactory Br and HcJ values to be achieved but can also yield a magnet with a sufficiently large squareness ratio. The process for producing a magnet according to the invention is characterized by comprising a first step in which a heavy rare earth compound containing a heavy rare earth element is adhered onto a rare earth magnet sintered compact, and a second step in which the heavy rare earth compound-adhered sintered compact is subjected to heat treatment. The heavy rare earth compound is a hydride of the heavy rare earth element.Type: ApplicationFiled: March 31, 2008Publication date: May 27, 2010Applicant: TDK CORPORATIONInventors: Ryota Kunieda, Makoto Nakane, Fumitaka Baba, Makoto Iwasaki, Satoshi Tanaka, Hideki Nakamura