Patents by Inventor Ryota Take

Ryota Take has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11524336
    Abstract: A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: December 13, 2022
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventor: Ryota Take
  • Patent number: 11325186
    Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: May 10, 2022
    Assignees: Sumitomo Electric Sintered Alloy, Ltd., Nikken Tool Co., Ltd.
    Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
  • Patent number: 11305347
    Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: April 19, 2022
    Assignees: Sumitomo Electric Sintered Alloy, Ltd., Nikken Tool Co., Ltd.
    Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
  • Patent number: 11219950
    Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: January 11, 2022
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Yasunori Sonoda, Ryota Take
  • Patent number: 11097342
    Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: August 24, 2021
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Yasunori Sonoda, Ryota Take
  • Publication number: 20210220910
    Abstract: A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
    Type: Application
    Filed: April 9, 2021
    Publication date: July 22, 2021
    Applicant: Sumitomo Electric Sintered Alloy, Ltd.
    Inventor: Ryota TAKE
  • Patent number: 11027335
    Abstract: A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
    Type: Grant
    Filed: March 14, 2016
    Date of Patent: June 8, 2021
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventor: Ryota Take
  • Patent number: 10894291
    Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: January 19, 2021
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Yasunori Sonoda, Ryota Take
  • Publication number: 20200331065
    Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
    Type: Application
    Filed: July 7, 2020
    Publication date: October 22, 2020
    Applicants: SUMITOMO ELECTRIC SINTERED ALLOY, LTD., NIKKEN TOOL CO., LTD.
    Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
  • Publication number: 20190217388
    Abstract: A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
    Type: Application
    Filed: March 14, 2016
    Publication date: July 18, 2019
    Applicants: Sumitomo Electric Sintered Alloy, Ltd., Sumitomo Electric Sintered Alloy, Ltd.
    Inventor: Ryota Take
  • Publication number: 20190210110
    Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
    Type: Application
    Filed: March 18, 2019
    Publication date: July 11, 2019
    Applicant: SUMITOMO ELECTRIC SINTERED ALLOY, LTD
    Inventors: Yasunori Sonoda, Ryota Take
  • Publication number: 20170320136
    Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
    Type: Application
    Filed: December 8, 2015
    Publication date: November 9, 2017
    Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
  • Publication number: 20170320137
    Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
    Type: Application
    Filed: December 8, 2015
    Publication date: November 9, 2017
    Inventors: Yasunori Sonoda, Ryota Take
  • Patent number: 5259744
    Abstract: A device for forming a two-tiered external helical gear, having upper and lower parts having pitch circles of different diameters, includes a die, an upper punch and a lower punch which are rotatable relative to one another, and a core. The die is formed on the inner periphery with helical teeth in two tiers. The upper and lower teeth have the same twisting direction and lead and have pitch circles of diameters corresponding to the diameters of the pitch circles of the upper and lower parts of the gear. The upper punch is formed on the outer periphery with helical teeth adapted to mesh with the first tier of helical teeth on the inner periphery of the die. The lower punch is formed on the outer periphery thereof with helical teeth adapted to mesh with the second tier of helical teeth on the inner periphery of the die. There is also provided a similar device for forming a two-tiered internal helical gear.
    Type: Grant
    Filed: September 24, 1991
    Date of Patent: November 9, 1993
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Ryota Take