Patents by Inventor Ryuichi Suehiro

Ryuichi Suehiro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11756713
    Abstract: A grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes a grain-oriented magnetic steel sheet and an insulating tension coating containing a phosphate salt and silica on a surface of the grain-oriented magnetic steel sheet, the coating further including a crystalline compound represented by the general formula (1): MII3MIII4(XVO4)6 . . . (1). A method for producing a grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes applying an insulating tension coating liquid to a surface of a finish annealed grain-oriented magnetic steel sheet, the coating liquid including colloidal silica, a phosphate salt and a metal element M-containing compound in a specific ratio, and heat treating the steel sheet at least one time at a temperature of not less than 900° C. in an atmosphere including a non-oxidizing gas and having a dew point of not more than 0° C.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: September 12, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Souichiro Yoshizaki, Makoto Watanabe, Ryuichi Suehiro
  • Publication number: 20230234116
    Abstract: Provided are methods that can prevent either or both of kinking and collapsing of a steel sheet coiled in coil form regardless of the characteristics of the steel sheet. A method of determining a tension pattern of tension applied to a steel sheet to coil the steel sheet in coil form comprises calculating the tension pattern using an apparent elastic modulus in a radial direction of a coil.
    Type: Application
    Filed: May 19, 2021
    Publication date: July 27, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Ryuichi SUEHIRO, Naoki WATANABE, Ryosuke WATANABE
  • Publication number: 20230212703
    Abstract: To form linear grooves of desired groove width on a metal strip surface and provide a grain-oriented electrical steel sheet having excellent magnetic properties, a linear groove formation method comprises: forming a resist coating on at least one surface of a metal strip; thereafter irradiating the resist coating with a laser while scanning the laser in a direction crossing a rolling direction of the metal strip, to remove the resist coating in a part irradiated with the laser; and thereafter performing etching treatment to form a linear groove in a part of the metal strip in which the resist coating is removed, wherein the resist coating contains a predetermined amount of an inorganic compound, and on the surface of the metal strip, the laser has a predetermined elliptic beam shape.
    Type: Application
    Filed: March 26, 2021
    Publication date: July 6, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Ryuichi SUEHIRO, Takeshi OMURA, Shigehiro TAKAJO, Yoshihisa ICHIHARA
  • Patent number: 11578377
    Abstract: A grain-oriented electrical steel sheet having excellent iron loss property is produced from a steel slab containing, by mass %, C: 0.002-0.15%, Si: 2.5-6.0%, Mn: 0.01-0.80%, Al: 0.010-0.050% and N: 0.003-0.020%, when: a heating rate between 500-700° C. in decarburization annealing is not less than 80° C./s, a surface roughness Ra of a work roll in final cold rolling is 0.01-3.0 ?m, a total content of alkaline earth metals to MgO in annealing separator is 0-5 mass %, an average length L in rolling direction of passed crystal grains is not more than 25 mm, a ratio of crystal grains having a length in rolling direction of not more than 5 mm is 40-90%, and an existence ratio of alkaline earth metal sulfides having a size corresponding to circle of not less than 0.5 ?m in a cross section of forsterite film is not more than 0.2/?m per unit length in sheet width direction.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: February 14, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Publication number: 20230037579
    Abstract: A steel strip notching method including forming a notch at an end portion of a joint in a strip width direction formed by joining a trailing end of a preceding steel strip to a leading end of a succeeding steel strip, and removing a region of the notch through grinding by cutting the region with a rotary grinding tool by feeding the tool in the strip width direction, feeding the tool in a strip vertical direction at a feed rate within a predetermined range with respect to a feed rate of the tool in the strip width direction, giving a predetermined feed amount in a strip longitudinal direction while feeding the tool by a predetermined feed amount in the strip width direction simultaneously with feeding the tool in the strip vertical direction, and cutting the region while oscillating the tool in the strip longitudinal direction.
    Type: Application
    Filed: November 10, 2020
    Publication date: February 9, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuu NAGAI, Ryuichi SUEHIRO, Ryota HOSOYA
  • Publication number: 20220170131
    Abstract: A method of manufacturing a grain oriented electrical steel sheet includes hot rolling a steel slab having a chemical composition including C: 0.002-0.10 mass %, Si: 2.5-5.0 mass %, Mn: 0.01-0.8 mass %, Al: 0.010-0.050 mass % and N: 0.003-0.020 mass % and the remainder being Fe and inevitable impurities to form a hot rolled sheet; subjecting the hot rolled sheet to one cold rolling or two or more cold rollings and interposing an intermediate annealing therebetween after hot band annealing or without hot band annealing to form a cold rolled sheet having a final thickness; subjecting the cold rolled sheet to a primary recrystallization annealing; applying an annealing separator to the surface of the steel sheet; and subjecting the sheet to a finish annealing and forming a tension coating.
    Type: Application
    Filed: February 17, 2022
    Publication date: June 2, 2022
    Inventors: Ryuichi Suehiro, Takashi Terashima, Toshito Takamiya, Makoto Watanabe, Masanori Uesaka
  • Publication number: 20210287834
    Abstract: A grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes a grain-oriented magnetic steel sheet and an insulating tension coating containing a phosphate salt and silica on a surface of the grain-oriented magnetic steel sheet, the coating further including a crystalline compound represented by the general formula (1): MII3MIII4(XVO4)6 . . . (1). A method for producing a grain-oriented magnetic steel sheet with chromium-free insulating tension coating includes applying an insulating tension coating liquid to a surface of a finish annealed grain-oriented magnetic steel sheet, the coating liquid including colloidal silica, a phosphate salt and a metal element M-containing compound in a specific ratio, and heat treating the steel sheet at least one time at a temperature of not less than 900° C. in an atmosphere including a non-oxidizing gas and having a dew point of not more than 0° C.
    Type: Application
    Filed: September 8, 2017
    Publication date: September 16, 2021
    Applicant: JFE Steel Corporation
    Inventors: Souichiro Yoshizaki, Makoto Watanabe, Ryuichi Suehiro
  • Patent number: 10982329
    Abstract: Provided are an insulation-coated oriented magnetic steel sheet having an insulating coat with excellent heat resistance; and a method for manufacturing the same. This insulation-coated oriented magnetic steel sheet has an oriented magnetic steel sheet, and an insulating coat arranged on the surface of the oriented magnetic steel sheet, the insulating coat containing Si, P, O, and Cr, and at least one element selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn. The XPS spectrum of the outermost surface of the insulating coat has peaks observed at Cr2p1/2 and Cr2p3/2.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: April 20, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Terashima, Kazutoshi Hanada, Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Patent number: 10920323
    Abstract: Provided are an insulating-coated oriented magnetic steel sheet having an insulating coating of excellent heat resistance, and a method for manufacturing the same. This insulating-coated oriented magnetic steel sheet has an oriented magnetic steel sheet, and an insulating coating arranged on the surface of the oriented magnetic steel sheet. The insulating coating contains Si, P, and O, and at least one element selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn, the K-absorption edge of the P in the insulating coating having an XAFS spectrum that exhibits three absorption peaks from 2156 eV to 2180 eV.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: February 16, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Terashima, Kazutoshi Hanada, Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Patent number: 10643770
    Abstract: When a steel sheet containing Si: 2-5 mass % after cold rolling is subjected to a primary recrystallization annealing and a finishing annealing for secondary recrystallization to form a grain-oriented electrical steel sheet, the primary recrystallization annealing is performed by rapid heating in the heating process and temperature keeping treatment at a certain temperature in the course of the heating to thereby obtain a grain-oriented electrical steel sheet having plural peaks in a distribution of misorientation angle between crystal orientation of secondary recrystallized grains and Goss orientation, wherein misorientation angle of the second smallest peak among the plural peaks is preferably not less than 5° and a grain size of secondary recrystallized grains is not more than 15 mm.
    Type: Grant
    Filed: December 11, 2013
    Date of Patent: May 5, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Ryuichi Suehiro, Toshito Takamiya
  • Publication number: 20200063234
    Abstract: A grain-oriented electrical steel sheet having excellent iron loss property is produced from a steel slab containing, by mass %, C: 0.002-0.15%, Si: 2.5-6.0%, Mn: 0.01-0.80%, Al: 0.010-0.050% and N: 0.003-0.020%, when: a heating rate between 500-700° C. In decarburization annealing is not less than 80° C./s, a surface roughness Ra of a work roll in final cold rolling is 0.01-3.0 ?m, a total content of alkaline earth metals to MgO in annealing separator is 0-5 mass %, an average length L in rolling direction of passed crystal grains is not more than 25 mm, a ratio of crystal grains having a length in rolling direction of not less than 0.5 ?m is 40-90%, and an existence ratio of alkaline earth metal sulfides having a size corresponding to circle of not less than 0.5 ?m in a cross section of forsterite film is not more than 0.2/?m per unit length in sheet width direction.
    Type: Application
    Filed: May 10, 2018
    Publication date: February 27, 2020
    Applicant: JFE Steel Corporation
    Inventors: Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Patent number: 10458021
    Abstract: Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO2; and H3PO4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy: 0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45??(1).
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: October 29, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Terashima, Makoto Watanabe, Masanori Uesaka, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 10435791
    Abstract: Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO2; and H3PO4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy: 0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45??(1).
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: October 8, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Terashima, Makoto Watanabe, Masanori Uesaka, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 10395807
    Abstract: There is provided a grain-oriented electrical steel sheet stably having excellent magnetic characteristics and coating adhesion even when a rapid heating is conducted in a primary recrystallization annealing (decarburization annealing). Concretely, it is a grain-oriented electrical steel sheet provided on its sheet surface with a tension-applying type insulation coating constituted with a coating layer A formed on a steel sheet side and mainly composed of an oxide and a coating layer B formed on a surface side and mainly composed of glass, characterized in that a ratio R (?B/?A) of a tension ?B of the coating layer B on the surface side applied to the steel sheet to a tension ?A of the coating layer on the steel sheet side A applied to the steel sheet is within a range of 1.20-4.0.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: August 27, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Takashi Terashima, Makoto Watanabe, Masanori Uesaka, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 10294543
    Abstract: A method for producing a grain-oriented electrical steel sheet by subjecting a slab of an inhibitor-less ingredient system containing C: 0.002-0.10 mass %, Si: 2.5-6.0 mass %, Mn: 0.010-0.8 mass % and extremely decreased Al, N, Se and S to hot rolling, hot band annealing, cold rolling, decarburization annealing, application of an annealing separator and finish annealing, when a certain temperature within range of 700-800° C. in a heating process of decarburization annealing is T1 and a certain temperature as a soaking temperature within a range of 820-900° C. is T2, a heating rate R1 between 500° C. and T1 is set to not less than 100° C./s and heating rate R2 between T1 and T2 is set to not more than 15° C./s, whereby grain-oriented electrical steel sheet having excellent iron loss property and coating peeling resistance is obtained in the inhibitor-less ingredient system while ensuring decarburization property even when rapid heating is performed during decarburization annealing.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: May 21, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Takashi Terashima, Makoto Watanabe, Toshito Takamiya, Takeshi Imamura
  • Patent number: 10294544
    Abstract: In a method for producing a grain-oriented electrical steel sheet by subjecting a slab containing C: 0.002-0.10 mass %, Si: 2.5-6.0 mass %, Mn: 0.01-0.8 mass % and further containing Al and N, or S and/or Se, or Al, N, S and/or Se as inhibitor ingredients to hot rolling, hot band annealing, cold rolling, decarburization annealing, application of an annealing separator and finish annealing, when a certain temperature within a range of 700-800° C. in a heating process of the decarburization annealing is T1 and a certain temperature as a soaking temperature within a range of 820-900° C. is T2, a heating rate R1 between 500° C. and T1 is set to not less than 80° C./s and a heating rate R2 between T1 and T2 is set to not more than 15° C./s, whereby a grain-oriented electrical steel sheet having excellent magnetic properties and peeling resistance of forsterite coating is obtained while ensuring decarburization property.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: May 21, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Takashi Terashima, Makoto Watanabe, Toshito Takamiya
  • Patent number: 10192662
    Abstract: In a method for producing a grain-oriented electrical steel sheet by comprising a series of steps of hot rolling a raw steel material comprising C: 0.002-0.10 mass %, Si: 2.0-8.0 mass %, and Mn: 0.005-1.0 mass %, subjecting the steel sheet to a hot band annealing as required, cold rolling to obtain a cold rolled sheet having a final sheet thickness, subjecting the steel sheet to primary recrystallization annealing combined with decarburization annealing, applying an annealing separator to the steel sheet surface and then subjecting to final annealing, rapid heating is performed at a rate of not less than 50° C./s in a region of 200-700° C. in the heating process of the primary recrystallization annealing, and the steel sheet is held at any temperature of 250-600° C. in the above region for 1-10 seconds, while a soaking process of the primary recrystallization annealing is controlled to a temperature range of 750-900° C., a time of 90-180 seconds and PH2O/PH2 in an atmosphere of 0.25-0.
    Type: Grant
    Filed: February 12, 2014
    Date of Patent: January 29, 2019
    Assignee: JFE Steel Corporation
    Inventors: Makoto Watanabe, Takeshi Imamura, Ryuichi Suehiro, Toshito Takamiya
  • Publication number: 20180371620
    Abstract: Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO2; and H3PO4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy: 0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45??(1).
    Type: Application
    Filed: August 30, 2018
    Publication date: December 27, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takashi TERASHIMA, Makoto WATANABE, Masanori UESAKA, Ryuichi SUEHIRO, Toshito TAKAMIYA
  • Publication number: 20180371621
    Abstract: Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO2; and H3PO4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy: 0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45??(1).
    Type: Application
    Filed: August 30, 2018
    Publication date: December 27, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takashi TERASHIMA, Makoto WATANABE, Masanori UESAKA, Ryuichi SUEHIRO, Toshito TAKAMIYA
  • Patent number: 10134514
    Abstract: In a method for producing a grain-oriented electrical steel sheet by hot rolling a raw steel material containing C: 0.002˜0.10 mass %, Si: 2.0˜8.0 mass % and Mn: 0.005˜1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled sheet to a hot band annealing as required and further to one cold rolling or two or more cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to a primary recrystallization annealing combined with decarburization annealing, applying an annealing separator to the steel sheet surface and then subjecting to a final annealing, when rapid heating is performed at a rate of not less than 50° C./s in a range of 100˜700° C. in the heating process of the primary recrystallization annealing, the steel sheet is subjected to a holding treatment at any temperature of 250˜600° C. for 0.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: November 20, 2018
    Assignee: JFE Steel Corporation
    Inventors: Masanori Uesaka, Takeshi Imamura, Ryuichi Suehiro, Takayuki Fukunaga, Toshito Takamiya