Patents by Inventor Ryuji Muraoka

Ryuji Muraoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11401568
    Abstract: A method for producing a steel material for line pipes which has a tensile strength of 570 MPa or more, a compressive strength of 440 MPa or more, and a thickness of 30 mm or more, the method including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; and subsequently performing accelerated cooling from a cooling start temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, until the temperature of a surface of a steel plate reaches 300° C. to 500° C.
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: August 2, 2022
    Inventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
  • Publication number: 20220220574
    Abstract: A steel material for line pipes has a specific composition. The metallic microstructure of the steel material at a ?-plate thickness position below the surface includes bainite of an area fraction of 85% or more, polygonal ferrite of an area fraction of 10% or less, and martensite-austenite constituent of an area fraction of 5% or less. The 0.23% compressive strength of a portion of the steel material which extends from the surface to the ?-plate thickness position in a transverse direction is 340 MPa or more. The temperature at which a percent ductile fracture of the steel material measured in a DWTT test becomes 85% or more is ?10° C. or less.
    Type: Application
    Filed: March 19, 2020
    Publication date: July 14, 2022
    Applicant: JFE Steel Corporation
    Inventors: Kyono Yasuda, Junji Shimamura, Ryuji Muraoka
  • Publication number: 20210054471
    Abstract: A method for producing a steel material for line pipes which has a tensile strength of 570 MPa or more, a compressive strength of 440 MPa or more, and a thickness of 30 mm or more, the method including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; and subsequently performing accelerated cooling from a cooling start temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, until the temperature of a surface of a steel plate reaches 300° C. to 500° C.
    Type: Application
    Filed: January 22, 2019
    Publication date: February 25, 2021
    Applicant: JFE Steel Corporation
    Inventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
  • Publication number: 20210032732
    Abstract: A method for producing a steel material for line pipes including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; subsequently performing accelerated cooling from a temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, to a cooling stop temperature of 200° C. to 450° C.; and then performing reheating such that the temperature of a surface of the steel plate is 350° C. to 550° C. and the temperature of the center of the steel plate is less than 550° C.
    Type: Application
    Filed: January 22, 2019
    Publication date: February 4, 2021
    Applicant: JFE Steel Corporation
    Inventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
  • Patent number: 7520943
    Abstract: A low yield ratio, high toughness steel plate which can be manufactured at high manufacturing efficiency and low cost, without increasing material cost by adding large amount of alloy elements and the like, and without degrading toughness of a welding heat affected zone, a low yield ratio, high strength and high toughness steel pipe using the steel plate, and a method for manufacturing those are provided. Specifically, the steel plate and the steel pipe contain C of 0.03% to 0.1%, Si of 0.01 to 0.5%, Mn of 1.2 to 2.5% and Al of 0.08% or less, wherein a metal structure is a substantially three-phase structure of ferrite, bainite and island martensite, and an area fraction of the island martensite is 3 to 20%, in addition, a complex carbide is precipitated in the ferrite phase.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: April 21, 2009
    Assignee: JFE Steel Corporation
    Inventors: Nobuyuki Ishikawa, Toyohisa Shinmiya, Shigeru Endo, Ryuji Muraoka
  • Publication number: 20060151074
    Abstract: A low yield ratio, high toughness steel plate which can be manufactured at high manufacturing efficiency and low cost, without increasing material cost by adding large amount of alloy elements and the like, and without degrading toughness of a welding heat affected zone, a low yield ratio, high strength and high toughness steel pipe using the steel plate, and a method for manufacturing those are provided. Specifically, the steel plate and the steel pipe contain C of 0.03% to 0.1%, Si of 0.01 to 0.5%, Mn of 1.2 to 2.5% and Al of 0.08% or less, wherein a metal structure is a substantially three-phase structure of ferrite, bainite and island martensite, and an area fraction of the island martensite is 3 to 20%, in addition, a complex carbide is precipitated in the ferrite phase.
    Type: Application
    Filed: June 10, 2004
    Publication date: July 13, 2006
    Inventors: Nobuyuki Ishikawa, Toyohisa Shinmiya, Shigeru Endo, Ryuji Muraoka