Patents by Inventor Ryuji Suzuka
Ryuji Suzuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8349103Abstract: The present invention provides a method of making a laminated nonwoven fabric wherein the nonwoven fabric is a laminated one formed by integrating, through compressive bonding, a stacked nonwoven fabric structure comprising an upper and a lower thermoplastic synthetic filamentary fiber layer that have a fiber diameter from 7 pm or more to 20 pm, and an intermediate layer composed of thermoplastic synthetic fine fibers that have a fiber diameter of 5 pm or less, the laminated nonwoven fabric having an intimately mixed structure in which a portion of the fine fibers is intruded into at least one face side of the filamentary fiber layers with an intrusion index of 0.36 or more to bond, surround or interlace the filamentary fibers, a basis of weight of from 10 g or more to 250 g/m2, and a bulk density of 0.20 g/cm3 or more.Type: GrantFiled: March 18, 2011Date of Patent: January 8, 2013Assignee: Asahi Kasei Fibers CorporationInventors: Ryuji Suzuka, Mitsuji Nakakita
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Patent number: 8207073Abstract: A highly water pressure-resistant polyester nonwoven fabric having a water pressure resistance of 2 kPA or more and composed of a laminated nonwoven fabric structure that is integrated by thermocompressive bonding an extremely fine fiber nonwoven fabric layer in which a polyester material is mixed with 1% or more of a polyolefin material and which has a fiber diameter of 5 ?m or less, and a polyester filamentary fiber nonwoven fabric layer having a fiber diameter of 7 ?m or more. The polyester nonwoven fabric is a nonwoven fabric material appropriate to moisture-permeable waterproof sheets used for building materials and shoe materials and, moreover, to fields requiring filtering properties, for example, various packaging materials such as dry packaging materials used as packaging materials and sterilization packaging materials also required to have radiation resistance and peel strength.Type: GrantFiled: March 18, 2004Date of Patent: June 26, 2012Assignee: Asahi Kasei Fibers CorporationInventors: Tomoyuki Hosokawa, Ryuji Suzuka
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Publication number: 20120061012Abstract: A separation membrane support substrate comprising (1) a front layer having at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-30 ?m; (2) a middle layer having at least one layer comprising melt blown fibers with a single fiber diameter of no greater than 5 ?m, and a fiber basis weight of at least 1 g/m2 and comprising no more than 30 wt % of the total fiber basis weight; (3) a back layer having at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-20 ?m, and has a fiber basis weight of 3-40 g/m2; (4) the laminated nonwoven fabric has an apparent density of 0.67-0.91 g/cm3; and (5) the laminated nonwoven fabric has a thickness of 45-110 ?m.Type: ApplicationFiled: September 8, 2011Publication date: March 15, 2012Inventors: Minoru Yoshida, Ryuji Suzuka
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Patent number: 8034729Abstract: A separation membrane support substrate characterized by being composed of a laminated nonwoven fabric comprising a front layer as the resin coating layer, a middle layer and a back layer which are integrally formed by heat bonding, and by satisfying the following conditions (1) to (5): (1) The front layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-30 ?m; (2) the middle layer has at least one layer comprising melt blown fibers with a single fiber diameter of no greater than 5 ?m, and a fiber basis weight of at least 1 g/m2 and comprising no more than 30 wt % of the total fiber basis weight; (3) the back layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-20 ?m, and has a fiber basis weight of 3-40 g/m2; (4) the laminated nonwoven fabric has an apparent density of 0.67-0.91 g/cm3; and (5) the laminated nonwoven fabric has a thickness of 45-110 ?m.Type: GrantFiled: December 19, 2005Date of Patent: October 11, 2011Assignee: Asahi Kasei Fibers CorporationInventors: Minoru Yoshida, Ryuji Suzuka
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Publication number: 20110162778Abstract: The present invention provides a laminated nonwoven fabric wherein the nonwoven fabric is a laminated one formed by integrating, through compressive bonding, a stacked nonwoven fabric structure comprising an upper and a lower thermoplastic synthetic filamentary fiber layer that have a fiber diameter from 7 ?m or more to 20 ?m, and an intermediate layer composed of thermoplastic synthetic fine fibers that have a fiber diameter of 5 ?m or less, the laminated nonwoven fabric having an intimately mixed structure in which a portion of the fine fibers is intruded into at least one face side of the filamentary fiber layers with an intrusion index of 0.36 or more to bond, surround or interlace the filamentary fibers, a METSUKE of from 10 g or more to 250 g/m2, and a bulk density of 0.20 g/cm3 or more.Type: ApplicationFiled: March 18, 2011Publication date: July 7, 2011Inventors: Ryuji Suzuka, Mitsuji Nakakita
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Patent number: 7947359Abstract: The present invention provides a laminated nonwoven fabric wherein the nonwoven fabric is a laminated one formed by integrating, through compressive bonding, a stacked nonwoven fabric structure comprising an upper and a lower thermoplastic synthetic filamentary fiber layer that have a fiber diameter from 7 ?m or more to 20 ?m, and an intermediate layer composed of thermoplastic synthetic fine fibers that have a fiber diameter of 5 ?m or less, the laminated nonwoven fabric having an intimately mixed structure in which a portion of the fine fibers is intruded into at least one face side of the filamentary fiber layers with an intrusion index of 0.36 or more to bond, surround or interlace the filamentary fibers, a basis of weight of from 10 g or more to 250 g/m2, and a bulk density of 0.20 g/cm3 or more.Type: GrantFiled: April 22, 2004Date of Patent: May 24, 2011Assignee: Asahi Kasei Fibers CorporationInventors: Ryuji Suzuka, Mitsuji Nakakita
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Publication number: 20080138596Abstract: A separation membrane support substrate characterized by being composed of a laminated nonwoven fabric comprising a front layer as the resin coating layer, a middle layer and a back layer which are integrally formed by heat bonding, and by satisfying the following conditions (1) to (5): (1) The front layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-30 ?m; (2) the middle layer has at least one layer comprising melt blown fibers with a single fiber diameter of no greater than 5 ?m, and a fiber basis weight of at least 1 g/m2 and comprising no more than 30 wt % of the total fiber basis weight; (3) the back layer has at least one layer comprising thermoplastic resin filaments with a single filament diameter of 7-20 ?m, and has a fiber basis weight of 3-40 g/m2; (4) the laminated nonwoven fabric has an apparent density of 0.67-0.91 g/cm3; and (5) the laminated nonwoven fabric has a thickness of 45-110 ?m.Type: ApplicationFiled: December 19, 2005Publication date: June 12, 2008Inventors: Minoru Yoshida, Ryuji Suzuka
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Publication number: 20060292954Abstract: The present invention provides a laminated nonwoven fabric wherein the nonwoven fabric is a laminated one formed by integrating, through compressive bonding, a stacked nonwoven fabric structure comprising an upper and a lower thermoplastic synthetic filamentary fiber layer that have a fiber diameter from 7 ?m or more to 20 ?m, and an intermediate layer composed of thermoplastic synthetic fine fibers that have a fiber diameter of 5 ?m or less, the laminated nonwoven fabric having an intimately mixed structure in which a portion of the fine fibers is intruded into at least one face side of the filamentary fiber layers with an intrusion index of 0.36 or more to bond, surround or interlace the filamentary fibers, a METSUKE of from 10 g or more to 250 g/m2, and a bulk density of 0.20 g/cm3 or more.Type: ApplicationFiled: April 22, 2004Publication date: December 28, 2006Inventors: Ryuji Suzuka, Mitsuji Nakakita
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Publication number: 20060172637Abstract: A highly water pressure-resistant polyester nonwoven fabric having a water pressure resistance of 2 kPA or more and composed of a laminated nonwoven fabric structure that is integrated by thermocompressive bonding an extremely fine fiber nonwoven fabric layer in which a polyester material is mixed with 1% or more of a polyolefin material and which has a fiber diameter of 5 ?m or less, and a polyester filamentary fiber nonwoven fabric layer having a fiber diameter of 7 ?m or more. The polyester nonwoven fabric is a nonwoven fabric material appropriate to moisture-permeable waterproof sheets used for building materials and shoe materials and, moreover, to fields requiring filtering properties, for example, various packaging materials such as dry packaging materials used as packaging materials and sterilization packaging materials also required to have radiation resistance and peel strength.Type: ApplicationFiled: March 18, 2004Publication date: August 3, 2006Inventors: Tomoyuki Hosokawa, Ryuji Suzuka