Patents by Inventor Ryusuke Miyata

Ryusuke Miyata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11293835
    Abstract: A laser control device includes a processor configured to control, when a control circuit of a laser device detects occurrence of an abnormality in a laser oscillator or a laser optical system and stops laser output from the laser oscillator, the control circuit based on a result of determining whether to enable or disable re-outputting of laser light from the laser oscillator by inputting, to a classifier, input data being at least a part of environmental data and state data about the laser device in a predetermined period including a stop time of laser output. Then, the state data and the input data in the predetermined period include at least one of time-series data about a light amount of laser light and time-series data about a light amount of return light propagating in a direction opposite to a direction of the laser light in the predetermined period.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: April 5, 2022
    Assignee: Fanuc Corporation
    Inventors: Ryusuke Miyata, Hiroshi Takigawa
  • Patent number: 10985522
    Abstract: A laser apparatus calculates a temperature of a temperature increase portion that is raised in temperature by reflection light, and determines and outputs an emergency optical output command with the aim of ensuring that the calculated temperature does not exceed a first predetermined temperature, which is set at a lower temperature than an upper limit heat resistance temperature, and if necessary, controlling the temperature to or below a second predetermined temperature set at a lower temperature than the first predetermined temperature. When the emergency optical output command is to be output, a control unit switches an optical output command output thereby to the emergency optical output command and outputs the emergency optical output command.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: April 20, 2021
    Assignee: Fanuc Corporation
    Inventors: Hiroshi Takigawa, Ryusuke Miyata
  • Publication number: 20200249120
    Abstract: A laser control device includes a processor configured to control, when a control circuit of a laser device detects occurrence of an abnormality in a laser oscillator or a laser optical system and stops laser output from the laser oscillator, the control circuit based on a result of determining whether to enable or disable re-outputting of laser light from the laser oscillator by inputting, to a classifier, input data being at least a part of environmental data and state data about the laser device in a predetermined period including a stop time of laser output. Then, the state data and the input data in the predetermined period include at least one of time-series data about a light amount of laser light and time-series data about a light amount of return light propagating in a direction opposite to a direction of the laser light in the predetermined period.
    Type: Application
    Filed: January 23, 2020
    Publication date: August 6, 2020
    Applicant: Fanuc Corporation
    Inventors: Ryusuke Miyata, Hiroshi Takigawa
  • Patent number: 10643127
    Abstract: The machine learning apparatus includes: a state data observing unit which observes state data of the laser apparatus, including data output from a reflected light detecting unit for measuring a reflected light amount; an operation result acquiring unit which acquires a success/failure result indicating whether the machining has been started successfully by the laser beam output from a laser oscillator; a learning unit which learns light output command data by associating the light output command data with the state data of the laser apparatus and the success/failure result of the machining start; and a decision making unit which determines the light output command data by referring to the light output command data learned by the learning unit.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: May 5, 2020
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hiroyuki Yoshida, Hisatada Machida, Michinori Maeda, Ryusuke Miyata, Akinori Ohyama
  • Publication number: 20200052456
    Abstract: A laser apparatus calculates a temperature of a temperature increase portion that is raised in temperature by reflection light, and determines and outputs an emergency optical output command with the aim of ensuring that the calculated temperature does not exceed a first predetermined temperature, which is set at a lower temperature than an upper limit heat resistance temperature, and if necessary, controlling the temperature to or below a second predetermined temperature set at a lower temperature than the first predetermined temperature. When the emergency optical output command is to be output, a control unit switches an optical output command output thereby to the emergency optical output command and outputs the emergency optical output command.
    Type: Application
    Filed: August 6, 2019
    Publication date: February 13, 2020
    Applicant: Fanuc Corporation
    Inventors: Hiroshi Takigawa, Ryusuke Miyata
  • Patent number: 10369716
    Abstract: A laser machining apparatus capable of extending the life time of a guide laser is provided. A laser machining apparatus 1 includes a cutting head 2 that irradiates a machining laser light to a machining target W, a guide laser 5 that irradiates a visible guide light to the machining target W, and a power supply 6 that supplies electric power to the guide laser 5. The laser machining apparatus 1 further includes a controller 7 that performs control so that, before the machining laser light is irradiated from the cutting head 2 to the machining target W and laser cutting starts, electric power is supplied from the power supply 6 to the guide laser 5, and the guide light is irradiated from the guide laser 5 to the machining target W according to an output position of the machining laser light output from the cutting head 2 so that the output position of the machining laser light is ascertained.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: August 6, 2019
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Patent number: 10252372
    Abstract: A laser cutting apparatus includes a laser oscillator; an output control unit for a laser beam; a cutting head configured to emit the laser beam; a gap sensor; an axial mechanism configured to activate the cutting head; an axial control unit; a detection unit configured to detect reflected light intensity; a storage unit configured to store an output value of the laser beam, reflected light intensity, a detection value of the gap sensor, and positional information of the axial mechanism; and a correlation table generation unit configured to output an instruction to operate the axial mechanism and the laser oscillator, and generates a correlation table configured to obtain a correlation between the output value of the laser beam and the reflected light intensity, a correlation between the positional information and the reflected light intensity, and a correlation between the detection value and the positional information.
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: April 9, 2019
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Patent number: 10230209
    Abstract: A laser control device includes: an averaging circuit that applies a primary delay filter to an actual instantaneous value; a data processing unit that applies a primary delay filter to an actual average value H, thereby calculating an actual average value S; a reference value generation unit that generates an reference value; and an output reduction determination unit that determines output reduction. In a case in which pulse on time in the output command value exceeds a sum of the processing period and start-up time of a power supply, if the actual instantaneous value falls below the reference value, it is determined that an output is reduced; and in a case in which the pulse on time is equal to or less than the sum, if the actual average value S falls below the reference value, it is determined that an output is reduced.
    Type: Grant
    Filed: July 18, 2017
    Date of Patent: March 12, 2019
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Patent number: 9983357
    Abstract: An optical demultiplexer that separates, for each signal wavelength, signal light a plurality of wavelengths of which is multiplexed, the optical demultiplexer including: an antireflection film disposed at on an incident surface of a glass block; filters disposed on an emission surface of the glass block, the filters transmit light of a wavelength predetermined for each signal wavelength included in the signal light and reflect light of a wavelength other than the transmitting wavelength toward the incident surface; and a reflection film disposed on the incident surface of the glass block, wherein processing to reduce reflection of the reflection light into the glass block is applied on an optical path of the reflection light reflected by the filter disposed at an end away from the antireflection film.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: May 29, 2018
    Assignee: KITANIHON ELECTRIC CABLE CO., LTD.
    Inventors: Ryusuke Miyata, Junichi Suzuki, Yoshihisa Hirai, Hirotaka Katouno
  • Publication number: 20180104838
    Abstract: A laser machining apparatus capable of extending the life time of a guide laser is provided. A laser machining apparatus 1 includes a cutting head 2 that irradiates a machining laser light to a machining target W, a guide laser 5 that irradiates a visible guide light to the machining target W, and a power supply 6 that supplies electric power to the guide laser 5. The laser machining apparatus 1 further includes a controller 7 that performs control so that, before the machining laser light is irradiated from the cutting head 2 to the machining target W and laser cutting starts, electric power is supplied from the power supply 6 to the guide laser 5, and the guide light is irradiated from the guide laser 5 to the machining target W according to an output position of the machining laser light output from the cutting head 2 so that the output position of the machining laser light is ascertained.
    Type: Application
    Filed: October 11, 2017
    Publication date: April 19, 2018
    Applicant: FANUC CORPORATION
    Inventor: Ryusuke MIYATA
  • Publication number: 20180034232
    Abstract: A laser control device includes: an averaging circuit that applies a primary delay filter to an actual instantaneous value; a data processing unit that applies a primary delay filter to an actual average value H, thereby calculating an actual average value S; a reference value generation unit that generates an reference value; and an output reduction determination unit that determines output reduction. In a case in which pulse on time in the output command value exceeds a sum of the processing period and start-up time of a power supply, if the actual instantaneous value falls below the reference value, it is determined that an output is reduced; and in a case in which the pulse on time is equal to or less than the sum, if the actual average value S falls below the reference value, it is determined that an output is reduced.
    Type: Application
    Filed: July 18, 2017
    Publication date: February 1, 2018
    Applicant: FANUC CORPORATION
    Inventor: Ryusuke MIYATA
  • Publication number: 20180031768
    Abstract: An optical demultiplexer that separates, for each signal wavelength, signal light a plurality of wavelengths of which is multiplexed, the optical demultiplexer including: an antireflection film disposed at on an incident surface of a glass block; filters disposed on an emission surface of the glass block, the filters transmit light of a wavelength predetermined for each signal wavelength included in the signal light and reflect light of a wavelength other than the transmitting wavelength toward the incident surface; and a reflection film disposed on the incident surface of the glass block, wherein processing to reduce reflection of the reflection light into the glass block is applied on an optical path of the reflection light reflected by the filter disposed at an end away from the antireflection film.
    Type: Application
    Filed: May 23, 2017
    Publication date: February 1, 2018
    Inventors: Ryusuke Miyata, Junichi Suzuki, Yoshihisa Hirai, Hirotaka Katouno
  • Publication number: 20170282293
    Abstract: A laser cutting apparatus includes a laser oscillator; an output control unit for a laser beam; a cutting head configured to emit the laser beam; a gap sensor; an axial mechanism configured to activate the cutting head; an axial control unit; a detection unit configured to detect reflected light intensity; a storage unit configured to store an output value of the laser beam, reflected light intensity, a detection value of the gap sensor, and positional information of the axial mechanism; and a correlation table generation unit configured to output an instruction to operate the axial mechanism and the laser oscillator, and generates a correlation table configured to obtain a correlation between the output value of the laser beam and the reflected light intensity, a correlation between the positional information and the reflected light intensity, and a correlation between the detection value and the positional information.
    Type: Application
    Filed: March 13, 2017
    Publication date: October 5, 2017
    Applicant: FANUC CORPORATION
    Inventor: Ryusuke MIYATA
  • Publication number: 20170220927
    Abstract: The machine learning apparatus includes: a state data observing unit which observes state data of the laser apparatus, including data output from a reflected light detecting unit for measuring a reflected light amount; an operation result acquiring unit which acquires a success/failure result indicating whether the machining has been started successfully by the laser beam output from a laser oscillator; a learning unit which learns light output command data by associating the light output command data with the state data of the laser apparatus and the success/failure result of the machining start; and a decision making unit which determines the light output command data by referring to the light output command data learned by the learning unit.
    Type: Application
    Filed: January 20, 2017
    Publication date: August 3, 2017
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hiroyuki Yoshida, Hisatada Machida, Michinori Maeda, Ryusuke Miyata, Akinori Ohyama
  • Patent number: 9502853
    Abstract: A gas laser device having a function for properly controlling the gas pressure of a laser oscillator after an alarm is generated. A controller of the laser device has an alarm monitoring part which monitors as to whether an alarm is generated in the oscillator, by which discharge in the oscillator should be stopped; an alarm judging part which discriminates a type of the alarm generated in the oscillator; a gas pressure controlling part which controls a pressure of laser gas within a discharge tube of the oscillator; and a power supply controlling part which controls a power supply of the oscillator. The gas pressure controlling part controls the pressure of the laser gas within the discharge tube to an appropriate value, after the alarm is generated, based on one of a plurality of control patterns predetermined corresponding to the respective types of the alarm.
    Type: Grant
    Filed: October 1, 2015
    Date of Patent: November 22, 2016
    Assignee: Fanuc Corporation
    Inventor: Ryusuke Miyata
  • Patent number: 9407054
    Abstract: A laser processing apparatus including a laser oscillator, a laser processing machine, and a control part controlling the laser oscillator and the laser processing machine. The control part includes a preparatory operation part controlling the laser processing machine so as to start a preparatory operation for the laser processing if a preparatory operation command is output and, a mode switching part switching an operating mode of the laser oscillator between a standard standby mode before carrying out the laser processing and an energy saving mode with less consumed power than the standard standby mode, and the mode switching part controls the discharge tube voltage so as to switch the operating mode to the energy saving mode before the preparatory operation command is output and to start a switching operation of the operating mode from the energy saving mode to the standard standby mode when the preparatory operation command is output.
    Type: Grant
    Filed: April 10, 2014
    Date of Patent: August 2, 2016
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Patent number: 9343867
    Abstract: A gas laser system including a laser oscillator including a device which needs a predetermined standby time until normally starting an operation after stopping an operation due to reduction of a power supplied from a power source unit, a controller, a power reduction detection unit, and a nonvolatile storage unit storing time data of a first time point when the reduction of the supplied power is detected by the power reduction detection unit. The controller calculates an operation stop time of the device, based on time from the first time point to a second point time when a next system activation command is output, and inhibits operation resumption of the device when the operation stop time is within a predetermined standby time.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: May 17, 2016
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Publication number: 20160099534
    Abstract: A gas laser device having a function for properly controlling the gas pressure of a laser oscillator after an alarm is generated. A controller of the laser device has an alarm monitoring part which monitors as to whether an alarm is generated in the oscillator, by which discharge in the oscillator should be stopped; an alarm judging part which discriminates a type of the alarm generated in the oscillator; a gas pressure controlling part which controls a pressure of laser gas within a discharge tube of the oscillator; and a power supply controlling part which controls a power supply of the oscillator. The gas pressure controlling part controls the pressure of the laser gas within the discharge tube to an appropriate value, after the alarm is generated, based on one of a plurality of control patterns predetermined corresponding to the respective types of the alarm.
    Type: Application
    Filed: October 1, 2015
    Publication date: April 7, 2016
    Applicant: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Patent number: 9147994
    Abstract: A gas laser system including: a laser oscillator; a power supply unit for supplying power to the laser oscillator; a power storage unit for storing the power supplied from the power supply unit; a power reduction detection unit for detecting a power reduction state where a value of the power supplied from the power supply unit falls below a power value enabling the laser oscillator to normally operate; and a control unit for controlling the gas supply and discharge unit by using the power stored in the power storage unit so as to seal the gas flow path, when the power reduction detection unit detects the power reduction state.
    Type: Grant
    Filed: January 6, 2015
    Date of Patent: September 29, 2015
    Assignee: FANUC CORPORATION
    Inventor: Ryusuke Miyata
  • Publication number: 20150222076
    Abstract: A gas laser system including a laser oscillator including a device which needs a predetermined standby time until normally starting an operation after stopping an operation due to reduction of a power supplied from a power source unit, a controller, a power reduction detection unit, and a nonvolatile storage unit storing time data of a first time point when the reduction of the supplied power is detected by the power reduction detection unit. The controller calculates an operation stop time of the device, based on time from the first time point to a second point time when a next system activation command is output, and inhibits operation resumption of the device when the operation stop time is within a predetermined standby time.
    Type: Application
    Filed: January 29, 2015
    Publication date: August 6, 2015
    Applicant: FANUC CORPORATION
    Inventor: Ryusuke Miyata