Patents by Inventor Ryuta MATSUO

Ryuta MATSUO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240326163
    Abstract: A laser processing apparatus having high accuracy of measurement of reflected light is provided. A laser processing apparatus according to the present disclosure includes: a laser oscillator configured to emit a laser beam to a workpiece; a sensor configured to measure intensity of light reflected from the workpiece; and a plate-like member disposed in the middle of an optical path of the reflected light, in which a through-hole is formed at a place in the plate-like member through which the reflected light passes, and the sensor measures the intensity of the reflected light that has passed through the through-hole. Therefore, it is possible to prevent light reflected from any object or the like other than the surface of the workpiece from entering the sensor, and thereby to accurately measure the intensity of light reflected from the surface of the workpiece.
    Type: Application
    Filed: March 12, 2024
    Publication date: October 3, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta MATSUO, Takeshi YAMAMOTO
  • Publication number: 20240316693
    Abstract: A laser welding method for irradiating a plurality of stacked metal plates in an upright position with a laser beam to weld the plurality of stacked metal plates is provided. The laser welding method includes irradiating the plurality of metal plates with the laser beam to form a circular molten pool and scanning the laser beam once around an outer periphery of the molten pool to enlarge the molten pool. In the enlarging of the molten pool, a scanning start point of the laser beam is set within a range from 135 degrees to 315 degrees in a scanning direction of the laser beam, with 0 degrees directly above the molten pool in a vertical direction.
    Type: Application
    Filed: March 7, 2024
    Publication date: September 26, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takeshi YAMAMOTO, Ryuta MATSUO
  • Patent number: 12088277
    Abstract: A vibration device includes a quartz substrate including a first vibration section, a second vibration section, and a third vibration section, a pair of first excitation electrodes formed at two principal surfaces of the quartz substrate, a pair of second excitation electrodes so formed as to sandwich the second vibration section in the thickness direction of the quartz substrate, and a pair of third excitation electrodes so formed as to sandwich the third vibration section in the thickness direction of the quartz substrate. At least one of the pair of second excitation electrodes is formed at a first inclining surface that inclines with respect to the two principal surfaces. At least one of the pair of third excitation electrodes is formed at a second inclining surface that inclines with respect to the two principal surfaces. The second inclining surface inclines with respect to the first inclining surface.
    Type: Grant
    Filed: May 18, 2021
    Date of Patent: September 10, 2024
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Ryuta Nishizawa, Atsushi Matsuo, Keiichi Yamaguchi, Taku Matsunaga
  • Publication number: 20230364704
    Abstract: A laser processing device includes: an oscillator that oscillates laser light; a mirror in which second laser light that is another part of laser light is reflected while first laser light that is a part of laser light is transmitted through the mirror to irradiate a processing target portion with second laser light, and first reflected light that is a part of reflected light in which second laser light is reflected by the processing target portion is transmitted through the mirror; an absorption unit that receives and absorbs the first laser light until an amount of the first laser light becomes equal to or less than a predetermined light amount; a sensor unit that measures intensity of the first reflected light; and a quality evaluation unit that outputs an evaluation result representing the quality of the laser processing at the processing target portion based on a measurement result.
    Type: Application
    Filed: March 2, 2023
    Publication date: November 16, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta MATSUO, Takashi MOTOYOSHI
  • Publication number: 20230364718
    Abstract: A laser processing machine includes: a lens for condensing a laser beam; an actuator changing a relative position between the lens and a workpiece to change a focal position of the laser beam with respect to the workpiece; a protective glass disposed between the lens and the workpiece; a detector detecting a focal position of the laser beam; and a controller configured to control the actuator, the controller configured to obtain a current deviation amount of the focal position from a target position using the detector, the controller configured to obtain a relationship data, wherein the relationship data indicates relationship between a deviation amount of the focal position from the target position and a spot diameter of the laser beam on a surface of the workpiece when contaminant adheres the protective glass, the controller configured to estimate a current spot diameter of the laser beam on the surface using the current deviation amount and the relationship data, the controller configured to control the ac
    Type: Application
    Filed: March 31, 2023
    Publication date: November 16, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta Matsuo, Takashi Motoyoshi
  • Publication number: 20230264301
    Abstract: The laser beam machine includes: a laser emitting system for emitting a laser beam, wherein the laser emitting system has a protective glass capable of transmitting the laser beam; and a housing attached to the laser emitting system. The housing includes, a first end facing the laser emitting system, a second end opposite to the first end, and a first blowing portion located over an entire circumference of an interior of the first end. The first blowing portion blows a gas toward a central axis of the housing.
    Type: Application
    Filed: February 3, 2023
    Publication date: August 24, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta MATSUO, Takeshi YAMAMOTO, Takashi MOTOYOSHI
  • Publication number: 20230249289
    Abstract: A method of detecting center coordinates of a spot welding mark includes: a linear laser light emitting step of emitting a plurality of linear laser light components with a linear irradiation trace on a spot welding mark by emitting laser light through continuous output oscillation; a waveform acquiring step of acquiring a waveform of an intensity of return light which is light generated from a processing point; an outer edge position coordinates deriving step of deriving position coordinates of three or more points on an outer edge of the spot welding mark from a peak position of the intensity of the waveform of the return light; and a center coordinates calculating step of calculating center coordinates of the spot welding mark from the position coordinates of the three or more points on the outer edge derived in the outer edge position coordinates deriving step.
    Type: Application
    Filed: January 26, 2023
    Publication date: August 10, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta MATSUO, Takeshi Yamamoto, Takashi Motoyoshi
  • Patent number: 10786872
    Abstract: A welding method for integrally welding three or more superposed metal plates includes a spot welding of joining the first vehicle body structure plate and the second vehicle body structure plate by spot welding in a plurality of places along an opening edge of the door opening portion in a state where each of the metal plates is superposed, and a laser welding of joining the surface plate and the first vehicle body structure plate in a plurality of places including a place between welding places of the spot welding after the spot welding. The joining being performed by emitting laser light to the surface plate and by scanning the laser light to stir a molten pool including a molten metal of the surface plate and the first vehicle body structure plate melted by the laser light.
    Type: Grant
    Filed: June 13, 2018
    Date of Patent: September 29, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsushi Kawakita, Shuhei Ogura, Hiroki Sugino, Wataru Mizuno, Ryuta Matsuo
  • Publication number: 20200009686
    Abstract: Provided is a laser welding method for performing lap welding on a plurality of laminated metal plates by applying a laser beam to the metal plates. The metal plates are constituted by n pieces of metal plates laminated in order from a first metal plate to an n-th metal plate, n being an integer not less than 2. The laser welding method includes: forming a recess serving as an escape route for gas by applying a first laser beam from the first metal plate side, the escape route penetrating through the first metal plate to an (n?1)th metal plate in the laminating direction to reach the n-th metal plate; and forming a welding pool around the recess so as to maintain the shape of the recess, the welding pool being formed by applying a second laser beam to the outside of the recess.
    Type: Application
    Filed: May 10, 2019
    Publication date: January 9, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuhei Ogura, Hiroki Sugino, Ryuta Matsuo, Ryosuke Kawai, Kazuho Takishita
  • Publication number: 20190381601
    Abstract: A laser welding method and a welded structure are provided to improve joining strength by increasing the throat depth and to prevent cracks due to stress concentration by increasing an angle at the back of the throat. The laser welding method for lap welding of multiple layered steel plates by irradiation with a laser beam includes: a step of forming a molten pool penetrating the first steel plate in a layer direction and reaching the second steel plate by irradiating the first steel plate with a first laser beam LB1; and a step of melting an outer peripheral edge of the molten pool by irradiating an outer periphery of the molten pool on the first steel plate with a second laser beam LB2 having a spot diameter D2 larger than a spot diameter D1 of the first laser beam LB1.
    Type: Application
    Filed: June 11, 2019
    Publication date: December 19, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta MATSUO, Shuhei OGURA, Hiroki SUGINO
  • Publication number: 20180361508
    Abstract: A welding method for integrally welding three or more superposed metal plates includes a spot welding of joining the first vehicle body structure plate and the second vehicle body structure plate by spot welding in a plurality of places along an opening edge of the door opening portion in a state where each of the metal plates is superposed, and a laser welding of joining the surface plate and the first vehicle body structure plate in a plurality of places including a place between welding places of the spot welding after the spot welding. The joining being performed by emitting laser light to the surface plate and by scanning the laser light to stir a molten pool including a molten metal of the surface plate and the first vehicle body structure plate melted by the laser light.
    Type: Application
    Filed: June 13, 2018
    Publication date: December 20, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsushi KAWAKITA, Shuhei OGURA, Hiroki SUGINO, Wataru MIZUNO, Ryuta MATSUO