Patents by Inventor Sachio Toyota
Sachio Toyota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20100237273Abstract: An oxide magnetic material according to the present invention is represented by the formula: (1?x)CaO.(x/2)R2O3.(n?y/2)Fe2O3.yMO, where R is at least one element selected from the group consisting of La, Nd and Pr and always includes La, M is at least one element selected from the group consisting of Co, Zn, Ni and Mn and always includes Co, and the mole fractions x, y and n satisfy 0.4?x?0.6, 0.2?y?0.35, 4?n?6, and 1.4?x/y?2.5. The oxide magnetic material includes a ferrite having a hexagonal M-type magnetoplumbite structure as a main phase.Type: ApplicationFiled: June 4, 2010Publication date: September 23, 2010Applicant: NEOMAX CO., LTD.Inventors: Yoshinori KOBAYASHI, Seiichi HOSOKAWA, Sachio TOYOTA
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Patent number: 7758767Abstract: An oxide magnetic material according to the present invention is represented by the formula: (1?x)CaO.(x/2)R2O3.(n?y/2)Fe2O3.yMO, where R is at least one element selected from the group consisting of La, Nd and Pr and always includes La, M is at least one element selected from the group consisting of Co, Zn, Ni and Mn and always includes Co, and the mole fractions x, y and n satisfy 0.4?x?0.6, 0.2?y?0.35, 4?n?6, and 1.4?x/y?2.5. The oxide magnetic material includes a ferrite having a hexagonal M-type magnetoplumbite structure as a main phase.Type: GrantFiled: September 8, 2005Date of Patent: July 20, 2010Assignee: Neomax Co., Ltd.Inventors: Yoshinori Kobayashi, Seiichi Hosokawa, Sachio Toyota
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Publication number: 20070194269Abstract: An oxide magnetic material according to the present invention is represented by the formula: (1?x)CaO.(x/2)R2O3.(n?y/2)Fe2O3.yMO, where R is at least one element selected from the group consisting of La, Nd and Pr and always includes La, M is at least one element selected from the group consisting of Co, Zn, Ni and Mn and always includes Co, and the mole fractions x, y and n satisfy 0.4?x?0.6, 0.2?y?0.35, 4?n?6, and 1.4?x/y?2.5. The oxide magnetic material includes a ferrite having a hexagonal M-type magnetoplumbite structure as a main phase.Type: ApplicationFiled: September 8, 2005Publication date: August 23, 2007Applicant: Neomax Co., Ltd.Inventors: Yoshinori Kobayashi, Seiichi Hosokawa, Sachio Toyota
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Patent number: 7144642Abstract: A ferrite magnet obtained by adding a ferrite having a hexagonal W-type magnetoplumbite structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: December 5, 2006Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
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Patent number: 6994797Abstract: A ferrite magnet obtained by adding at least one element selected from the group consisting of Co, Ni, Mn and Zn to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: February 7, 2006Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
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Patent number: 6955768Abstract: A ferrite magnet obtained by adding a ferrite having a spinel-type structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: October 18, 2005Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
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Patent number: 6929758Abstract: A ferrite magnet obtained by adding either an oxide of Mn or oxides of Mn and Co to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element Mn or elements Mn and Co to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: December 6, 2001Date of Patent: August 16, 2005Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
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Patent number: 6902685Abstract: A ferrite magnet powder and a ferrite magnet exhibiting improved magnetic properties are provided at a reduced manufacturing cost. An application product and manufacturing methods thereof are also provided. An oxide magnetic material includes, as a main phase, a ferrite having a hexagonal M-type magnetoplumbite structure. The material includes: A, which is at least one element selected from the group consisting of Sr, Ba, Pb and Ca; R, which is at least one element selected from the group consisting of Y (yttrium), the rare earth elements and Bi; Fe; and B (boron). The constituents A, R, Fe and B of the material satisfy the inequalities of 7.04 at %?A?8.68 at %, 0.07 at %?R?0.44 at %, 90.4 at %?Fe?92.5 at % and 0.015 at %?B?0.87 at % to the sum of the elements A, R, Fe and B.Type: GrantFiled: May 21, 2002Date of Patent: June 7, 2005Assignee: Neomax Co., Ltd.Inventors: Sachio Toyota, Isamu Furuchi, Yoshinori Kobayashi
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Patent number: 6758986Abstract: The production is performed by calcining ferrite magnetic powder in which La is substituted for part of Sr and Ti, Zn, and Co are substituted for part of Fe at temperatures of 1100° C. to 1450° C. The magnetization is improved by substituting Zn for part of Fe, and by substituting Ti for part of Fe for the purpose of charge compensation. In addition, the coercive force is improved by substituting Co for part of Fe, and by substituting La for part of Sr for the purpose of charge compensation. Ti is used for the charge compensation, so that it is possible to reduce the cost.Type: GrantFiled: April 30, 2001Date of Patent: July 6, 2004Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Seiichi Hosokawa, Sachio Toyota
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Publication number: 20040121188Abstract: A ferrite magnet obtained by adding at least one element selected from the group consisting of Co, Ni, Mn and Zn to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: July 24, 2003Publication date: June 24, 2004Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
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Publication number: 20040061090Abstract: A ferrite magnet obtained by adding a ferrite having a spinel-type structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: July 22, 2003Publication date: April 1, 2004Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
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Publication number: 20040053075Abstract: A ferrite magnet obtained by adding a ferrite having a hexagonal W-type magnetoplumbite structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: June 27, 2003Publication date: March 18, 2004Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
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Publication number: 20040026654Abstract: A ferrite magnet powder and a ferrite magnet exhibiting improved magnetic properties are provided at a reduced manufacturing cost. An application product and manufacturing methods thereof are also provided. An oxide magnetic material includes, as a main phase, a ferrite having a hexagonal M-type magnetoplumbite structure. The material includes: A, which is at least one element selected from the group consisting of Sr, Ba, Pb and Ca; R, which is at least one element selected from the group consisting of Y (yttrium), the rare earth elements and Bi; Fe; and B (boron). The constituents A, R, Fe and B of the material satisfy the inequalities of 7.04 at %≦A=8.68 at %, 0.07 at %≦R≦0.44 at %, 90.4 at %≦Fe≦92.5 at % and 0.015 at %≦B≦0.87 at % to the sum of the elements A, R, Fe and B.Type: ApplicationFiled: March 24, 2003Publication date: February 12, 2004Inventors: Sachio Toyota, Isamu Furuchi, Yoshinori Kobayashi
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Publication number: 20040028946Abstract: A ferrite magnet obtained by adding either an oxide of Mn or oxides of Mn and Co to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element Mn or elements Mn and Co to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: June 13, 2003Publication date: February 12, 2004Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
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Patent number: 6419847Abstract: An La—Co ferrite magnet powder, in which Sr and Fe are replaced with La and Co, respectively, is made by carrying out a calcination process at a temperature higher than 1300° C. and equal to or lower than 1450° C. Fe has a magnetic moment oriented upwardly with respect to a crystal c-axis at a number of sites thereof, and also has an opposite magnetic moment oriented downwardly with respect to the crystal c-axis at another number of sites thereof. And Fe is replaced with Co at the greater number of sites thereof. As a result, high coercivity is attained. In this manner, coercivity can be increased while suppressing decrease in saturation magnetization &sgr;s.Type: GrantFiled: July 19, 2000Date of Patent: July 16, 2002Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Sachio Toyota, Seiichi Hosokawa, Shuji Anamoto, Isamu Furuchi
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Patent number: 5866028Abstract: It is an object of the present invention, in the W-type ferrite which is formulated as SrO.2(FeO).n(Fe.sub.2 O.sub.3), to provide the ferrite magnet and the manufacturing process thereof by which said W-type magnet maintains cost-performance characteristics recognized with the conventional M-type magnet and furthermore exhibits the maximum energy products more than 5 MGOe. In order to achieve the aforementioned object, carbon elements are admixed to raw powder which is a previously prepared mixture of SrCO.sub.3 and Fe.sub.2 O.sub.3 under a given condition such that n-value in the above formula is in a range between 7.2 and 7.7. After the calcining said mixture, CaO, SiO.sub.2 and C powders are furthermore mixed and pulverized to have an average particle size of less than 0.06 .mu.m, followed by forming into a green compact body under a magnetic field and sintering the formed product under a non-oxidizing atmosphere.Type: GrantFiled: October 3, 1997Date of Patent: February 2, 1999Assignee: Sumitomo Special Metals, Co., Ltd.Inventor: Sachio Toyota
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Patent number: 5032304Abstract: A method of manufacturing a transparent, high density green material which comprises: sintering a PLZT ceramic compact in a vacuum of 1.times.10.sup.-2 to 1.times.10.sup.-5 Torr at 1150.degree. C. to 1250.degree. C. for 0.5 to 2 hours, fabricating the sintering product into a sheet of less than 1.5 mm thickness, embedding the sheet into a heat resistant vessel tightly packed with a powder of 50 .mu.m to 3000 .mu.m grain size comprising at least one of fused alumina, zirconia and magnesia and then applying HIP under 500 to 700 kg/cm.sup.2, at 1050.degree. C. to 1200.degree. C., for 0.5 to 2 hours by using an inert gas as a pressure medium. Ceramics for optical devices having high transparency and density can be mass produced economically in a short time.Type: GrantFiled: February 2, 1990Date of Patent: July 16, 1991Assignee: Sumitomo Special Metal Co. Ltd.Inventor: Sachio Toyota
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Patent number: 4746191Abstract: There is disclosed an optical switch comprising an optical fiber, a block of PLZT, and two polarizers disposed on opposite sides of the block. The fiber has one or more grooves in which the block and the polarizers are received. The block of PLZT induces an electric field perpendicular to the axis of the core of the fiber. The groove or grooves extend across the core of the fiber such that the block covers the whole cross section of the core. Each polarizer consists of alternate laminations of a metal and a dielectric. The laminations are stacked in a direction perpendicular to the axis of the core. Each dielectric lamination is thicker than each metal lamination. If incident light is polarized, one of the polarizers is omitted.Type: GrantFiled: July 8, 1987Date of Patent: May 24, 1988Assignee: Sumitomo Special Metal Co., Ltd.Inventors: Shojiro Kawakami, Makoto Minakata, Mitsuhiro Takata, Sachio Toyota