Patents by Inventor Sadakazu Masuda

Sadakazu Masuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6722174
    Abstract: According to an apparatus and a method for manufacturing a hot-rolled steel plate, a roughing process for reducing a thickness of a continuously cast slab is performed to obtain a sheet bar, and a finishing rolling process for rolling the sheet bar is effected to produce a hot-rolled steel plate having a predetermined plate thickness. After cooling down, the hot-rolled steel plate is then wound. A pair of dies 6 each of which has a tapered portion 6b on an input side and a parallel portion 6b on an output side are used in at least part of the roughing process. Further, before performing plate thickness pressing to a material in a plate thickness direction by using the dies 6, at least one of a front end and a rear end of the material is pressed in a widthwise direction to be pre-formed.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: April 20, 2004
    Assignees: NKK Corporation, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Takashi Nishii, Masao Mikami, Hajime Ishii, Kenichi Ide, Toshio Iwanami, Shirou Osada, Satoshi Murata, Sadakazu Masuda
  • Publication number: 20030192360
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Application
    Filed: March 24, 2003
    Publication date: October 16, 2003
    Applicants: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kazuyuki Sato, Nobuhiro Tazoe, Hisashi Sato, Yasuhiro Fujii, Isao Imai, Toshihiko Obata, Sadakazu Masuda, Shuichi Yamashina, Shozo Ikemune, Satoshi Murata, Takashi Yokoyama, Hiroshi Sekine, Yoichi Motoyashiki
  • Publication number: 20030188559
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Application
    Filed: March 24, 2003
    Publication date: October 9, 2003
    Applicants: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kazuyuki Sato, Nobuhiro Tazoe, Hisashi Sato, Yasuhiro Fujii, Isao Imai, Toshihiko Obata, Sadakazu Masuda, Shuichi Yamashina, Shozo Ikemune, Satoshi Murata, Takashi Yokoyama, Hiroshi Sekine, Yoichi Motoyashiki
  • Patent number: 6467323
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: October 22, 2002
    Assignees: Ishikawajma-Harima Heavy Industries, Co., LTD, NKK Corporation
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kazuyuki Sato, Nobuhiro Tazoe, Hisashi Sato, Yasuhiro Fujii, Isao Imai, Toshihiko Obata, Sadakazu Masuda, Shuichi Yamashina, Shozo Ikemune, Satoshi Murata, Hiroshi Sekine, Yoichi Motoyashiki
  • Patent number: 6463652
    Abstract: A high-quality hot rolled steel sheet is manufactured with a high production efficiency and a low cost, from a long, hot slab, using a combination of continuous casting facilities and a plate reduction press machine.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: October 15, 2002
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kinichi Higuchi, Hisashi Honjou, Hajime Ishii, Nobuhiro Tazoe, Yasuhiro Fujii, Kazuyuki Sato, Sadakazu Masuda, Shuichi Yamashina, Satoshi Murata, Masaaki Yamamoto, Takumasa Terauchi, Toru Minote, Shinji Okazaki, Yoichi Motoyashiki
  • Publication number: 20020104356
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Application
    Filed: March 26, 2002
    Publication date: August 8, 2002
    Applicant: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kazuyuki Sato, Nobuhiro Tazoe, Hisashi Sato, Yasuhiro Fujii, Isao Imai, Toshihiko Obata, Sadakazu Masuda, Shuichi Yamashina, Shozo Ikemune, Satoshi Murata, Takashi Yokoyama, Hiroshi Sekine, Yoichi Motoyashiki
  • Patent number: 6341516
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Grant
    Filed: May 12, 1999
    Date of Patent: January 29, 2002
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Toshihiko Obata, Sadakazu Masuda, Shuichi Yamashina, Takashi Yokoyama
  • Patent number: 6200245
    Abstract: The die changing apparatus for a plate reduction press machine, comprises an upper die support holder 28a and a lower die support holder 28b that are arranged vertically on opposite sides of a transfer line, and support holder guide rails 31 installed on the upper die support holder and extending substantially horizontally in the lateral direction of the transfer line, and an upper die 29a and a lower die 29b are mounted on the upper and lower die support holders, respectively using the rollers onto the dies, fixing devices 30 that fix the upper and lower dies on the upper and lower die support holders, respectively, die fastening members 38 which are placed on each side of the upper and lower dies, opposite each other in such a manner that they can be fastened to both dies, and a die changing mechanism that can move one of the die fastening members in a direction perpendicular to the transfer line.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: March 13, 2001
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventors: Yasushi Dodo, Kenichi Ide, Shigeki Narushima, Nobuhiro Tazoe, Yasuhiro Fujii, Sadakazu Masuda, Shuichi Yamashina, Shozo Ikemune
  • Patent number: 5990464
    Abstract: A method and hot rolling apparatus for producing a hot rolled steel sheet include a roughing rolling mill to roughing roll a heated slab into a sheet bar, at least one solenoid-type induction heater arranged for re-heating the sheet bar over its entire width, and a finish rolling mill arranged to finish roll the re-heated sheet bar into a hot rolled steel sheet having a predetermined thickness. An initial temperature before rolling is set to be low, and re-heating of the sheet bar is carried out around the middle of the hot rolling apparatus. The thermal energy required for rolling is thereby reduced as a whole without damaging the quality of the resulting hot rolled steel sheet. A descaling apparatus is provided prior to the finish rolling mill to remove oxide scales on surfaces of the sheet bar, whereby the resulting hot rolled steel sheet is free of scale flaws and exhibits superior surface properties.
    Type: Grant
    Filed: October 27, 1997
    Date of Patent: November 23, 1999
    Assignee: NKK Corporation
    Inventors: Yoshimichi Hino, Toru Minote, Sadakazu Masuda, Masaaki Yamamoto, Hisatomo Eda, Takumasa Terauchi
  • Patent number: 5927118
    Abstract: Making method of hot-rolled steel sheet comprises rough rolling a slab into a rough bar, heating the rough bar, guiding the rough bar with side guides and finish rolling the rough bar. The apparatus comprises a rough rolling mill, a heating device for heating the rough bar, side guides for guiding the rough bar and a finish rolling mill.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: July 27, 1999
    Assignee: NKK Corporation
    Inventors: Toru Minote, Shozo Azuma, Sadakazu Masuda, Masaaki Yamamoto, Hisatomo Eda, Takumasa Terauchi, Masaru Miyake, Yoshimichi Hino, Hiroshi Sekine
  • Patent number: 5195344
    Abstract: The present invention relates to a warm rolling facility suited to rolling of brittle strip coils such as high Si steels. The facility is provided with a rolling machine, tension reels disposed respectively at an inlet side and an outlet side of the rolling machine, deflector rolls between each of the tension reels and the rolling machine. The tension reels are positioned in warming furnaces having heating means, and the rolls and the deflector rolls are provided with means for heating the rolls. Further, the rolling machine is provided at its inlet and outlet with heating apparatuses for heating the strip.
    Type: Grant
    Filed: December 19, 1991
    Date of Patent: March 23, 1993
    Assignee: Nippon Kokan Kabushiki Kaisha
    Inventors: Sadakazu Masuda, Fumio Fujita, Tadayoshi Murakami, Masahiko Yoshino, Ryuichi Yagi, Masamoto Kamata
  • Patent number: 5006181
    Abstract: The present invention relates to a lubricating method for warm rolling of high Si steel, where warm rolling is carried out on the high Si steel at temperatures between 200.degree. and 600.degree. C., while a lubricant is sprayed to working rolls or assistant rolls, the lubricant having been produced by mixing a solid lubricant endurable to rolling temperatures into a heat resistant grease.
    Type: Grant
    Filed: December 15, 1988
    Date of Patent: April 9, 1991
    Assignee: Nippon Kokan Kabushiki Kaisha
    Inventors: Sadakazu Masuda, Fumio Fujita, Tadayoshi Murakami, Masahiko Yoshino, Ryuichi Yagi, Masamoto Kamata
  • Patent number: 4986341
    Abstract: The present invention relates to a process for making non-oriented high Si steel sheet without problems during the sequence from the step of making molten steel to the step of rolling to final sheet thickness. An ingot (or a continuously cast piece) of high Si steel (containing 4.0 to 7.0% Si and specified with Al, Mn, C and P) is subjected to slabbing-hot rolling (or else directly slab rolling-hot rolling) and subsequently the hot rolled steel is reduced to thin thickness. The steel material is maintained at temperature of more than a determined temperature from the step of making molten steel to the step of hot rolling. In the step of hot rolling, information regarding finish rolling conditions and coiling conditions is used to provide structure suitable for the subsequent thin rolling. The hot rolled steel is then warm-rolled to the required thickness.
    Type: Grant
    Filed: December 15, 1988
    Date of Patent: January 22, 1991
    Assignee: Nippon Kokan Kabushiki Kaisha
    Inventors: Sadakazu Masuda, Fumio Fujita, Masamoto Kamata, Masahiko Yoshini, Takashi Ariizumi, Yuji Okami, Yoshikazu Takada, Junichi Inagaki
  • Patent number: 4938049
    Abstract: The present invention relates to a warm rolling method for high Si steel strips, in which the steel strip is connected at both ends with leader strips which are excellent in cold or warm workability, and the ends of the leader strips are connected to tension reels for undertaking warm rolling on the steel strip. Whereby the leader strips are passed through rolls, the rolls can be preheated, and further whereby the both tension reels are disposed within warming furnaces and at least one of the leader strips is made longer than a distance between the tension reels, recovery treatment between passes can be carried out on the steel strip in the full length.
    Type: Grant
    Filed: December 20, 1988
    Date of Patent: July 3, 1990
    Assignee: Nippon Kokan Kabushiki Kaisha
    Inventors: Sadakazu Masuda, Fumio Fujita, Tadayoshi Murakami, Masahiko Yoshino, Ryuichi Yagi, Masamoto Kamata