Patents by Inventor Sadaki Satoh

Sadaki Satoh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7901200
    Abstract: A lower punch is arranged to be inserted into a cavity of a die from a lower side of the die. A upper punch is arranged to be inserted into the cavity from an upper side of the die to compact the powder filled in the cavity, in cooperation with the lower punch. A feeder supplies the powder into the cavity. A first cam driving system has a first cam for vertically moving the die relative to the lower punch. A second cam driving system has a second cam for vertically moving the upper punch. A third cam driving system has a third cam for moving the feeder forward or backward relative to the cavity. A contact member is connected to the first cam driving system. A stopper is located above or below the contact member and regulates relative vertical movement of the die with respect to the lower punch, in cooperation with the contact member. A fourth cam driving system has a fourth cam for vertically moving the stopper. The first cam, the second cam, the third cam, and the fourth cam are rotated in synchronism.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: March 8, 2011
    Assignee: TDK Corporation
    Inventors: Takashi Satoh, Sadaki Satoh, Ken Kikuchi, Masashi Gotoh, Takeshi Itoh, Takuo Kataho
  • Patent number: 7594809
    Abstract: A molding die unit has a shell and a die. The die is located inside the shell. A die hole is formed in the die. The die has first and second portions. The first and second portions include their respective surfaces defining the die hole and facing each other. A first through hole is formed in the shell and penetrates so as to open in an outside surface and in an inside surface of the shell. A second through hole continuing to the first through hole is formed at a position corresponding to the first through hole and in the first portion. The second through hole includes a first region and a second region. The first region opens in a surface of the first portion facing the inside surface of the shell and has a first sectional area. The second region opens in the surface defining the die hole and has a second sectional area smaller than the first sectional area.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: September 29, 2009
    Assignee: TDK Corporation
    Inventors: Sadaki Satoh, Masashi Gotoh, Ken Kikuchi, Takeshi Itoh, Takuo Kataho
  • Publication number: 20080237532
    Abstract: The object of the present invention is to provide a powder magnetic core having higher dielectric withstand voltage properties than conventional powder magnetic cores, while keeping magnetic permeability at a similar or higher level than in conventional powder magnetic cores. In order to achieve the above object, the present invention provides a powder magnetic core containing a magnetic material powder and a binder resin, wherein the apparent density D of the powder magnetic core, the abundance E of the magnetic material powder in the surface of the powder magnetic core, the mass ratio Rm of the magnetic material powder relative to the powder magnetic core, and the true density Dm of the magnetic material powder satisfy the condition represented by expression (1) Vc>E?a×(D·Rm/Dm)2/3×100 ??(1) (in expression (1), the units of D and Dm are g/cm3, the unit of E is %, and Rm is unitless. Vc denotes a predefined threshold value, and a denotes a predefined coefficient).
    Type: Application
    Filed: March 24, 2008
    Publication date: October 2, 2008
    Applicant: TDK Corporation
    Inventors: Hideharu Moro, Sadaki Satoh, Tsuneo Suzuki
  • Patent number: 7415757
    Abstract: A method for manufacturing a coil-embedded dust core with a small variation in inductance value with efficiency includes a step (a) of charging soft magnetic metal powder including an insulating material, composing a green body 10, so as to cover a coil 1, and (b) compacting the soft magnetic metal powder covering the coil 1 in an axial direction of the coil 1. In the step (b), the soft magnetic metal powder is compacted while an amount of the soft metal powder charged into the part corresponding to the winding section is kept smaller than an amount of the soft magnetic metal powder charged into the other part that are not corresponding to the winding section, with an upper surface or a lower surface of the winding section as a reference.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: August 26, 2008
    Assignee: TDK Corporation
    Inventors: Sadaki Satoh, Junetsu Tamura, Hideharu Moro, Tsuneo Suzuki
  • Publication number: 20070231420
    Abstract: A lower punch is arranged to be inserted into a cavity of a die from a lower side of the die. A upper punch is arranged to be inserted into the cavity from an upper side of the die to compact the powder filled in the cavity, in cooperation with the lower punch. A feeder supplies the powder into the cavity. A first cam driving system has a first cam for vertically moving the die relative to the lower punch. A second cam driving system has a second cam for vertically moving the upper punch. A third cam driving system has a third cam for moving the feeder forward or backward relative to the cavity. A contact member is connected to the first cam driving system. A stopper is located above or below the contact member and regulates relative vertical movement of the die with respect to the lower punch, in cooperation with the contact member. A fourth cam driving system has a fourth cam for vertically moving the stopper. The first cam, the second cam, the third cam, and the fourth cam are rotated in synchronism.
    Type: Application
    Filed: January 19, 2007
    Publication date: October 4, 2007
    Applicant: TDK CORPORATION
    Inventors: Takashi Satoh, Sadaki Satoh, Ken Kikuchi, Masashi Gotoh, Takeshi Itoh, Takuo Kataho
  • Publication number: 20070178184
    Abstract: A molding die unit has a shell and a die. The die is located inside the shell. A die hole is formed in the die. The die has first and second portions. The first and second portions include their respective surfaces defining the die hole and facing each other. A first through hole is formed in the shell and penetrates so as to open in an outside surface and in an inside surface of the shell. A second through hole continuing to the first through hole is formed at a position corresponding to the first through hole and in the first portion. The second through hole includes a first region and a second region. The first region opens in a surface of the first portion facing the inside surface of the shell and has a first sectional area. The second region opens in the surface defining the die hole and has a second sectional area smaller than the first sectional area.
    Type: Application
    Filed: January 19, 2007
    Publication date: August 2, 2007
    Applicant: TDK CORPORATION
    Inventors: Sadaki Satoh, Masashi Gotoh, Ken Kikuchi, Takeshi Itoh, Takuo Kataho
  • Publication number: 20050219027
    Abstract: It is an object to provide a method for manufacturing a coil-embedded dust core with a small variation in inductance value with efficiency and the like. A step (a) of charging soft magnetic metal powder including an insulating material, composing a green body 10, so as to cover a coil 1, and a step (b) of compacting the soft magnetic metal powder covering the coil 1 in an axial direction of the coil 1 are included, and in the step (b), the soft magnetic metal powder is compacted while an amount of the soft metal powder charged into the part corresponding to the winding section is kept smaller than an amount of the soft magnetic metal powder charged into the other part that are not corresponding to the winding section, with an upper surface or a lower surface of the winding section as a reference.
    Type: Application
    Filed: May 26, 2005
    Publication date: October 6, 2005
    Inventors: Sadaki Satoh, Junetsu Tamura, Hideharu Moro, Tsuneo Suzuki
  • Publication number: 20050030143
    Abstract: It is an object to provide a method for manufacturing a coil-embedded dust core with a small variation in inductance value with efficiency and the like. A step (a) of charging soft magnetic metal powder including an insulating material, composing a green body 10, so as to cover a coil 1, and a step (b) of compacting the soft magnetic metal powder covering the coil 1 in an axial direction of the coil 1 are included, and in the step (b), the soft magnetic metal powder is compacted while an amount of the soft metal powder charged into the part corresponding to the winding section is kept smaller than an amount of the soft magnetic metal powder charged into the other part that are not corresponding to the winding section, with an upper surface or a lower surface of the winding section as a reference.
    Type: Application
    Filed: March 19, 2003
    Publication date: February 10, 2005
    Inventors: Sadaki Satoh, Junetsu Tamura, Hideharu Moro, Tsuneo Suzuki
  • Publication number: 20030214379
    Abstract: A method of real time ultrasound imaging of an object in at least three two-dimensional scan planes that are rotated around a common axis, is given, together with designs of ultrasound transducer arrays that allows for such imaging. The method is also introduced into a monitoring situation of cardiac function where, combined with other measurements as for example the LV pressure, physiological parameters like ejection fraction and muscular fiber stress is calculated.
    Type: Application
    Filed: March 19, 2003
    Publication date: November 20, 2003
    Applicant: TDK CORPORATION
    Inventors: Sadaki Satoh, Junetsu Tamura, Hideharu Moro, Tsuneo Suzuki