Patents by Inventor Sadao Hirae

Sadao Hirae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7600522
    Abstract: A substrate treatment method including the steps of: generating droplets of a treatment liquid by mixing the treatment liquid with a gas; and causing the treatment liquid droplets generated in the liquid droplet generating step to impinge on a surface of a substrate being treated. The treatment liquid droplets have a volume median diameter of 5 ?m to 40 ?m.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 13, 2009
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda
  • Publication number: 20090165828
    Abstract: A substrate treatment method including the steps of: generating droplets of a treatment liquid by mixing the treatment liquid with a gas; and causing the treatment liquid droplets generated in the liquid droplet generating step to impinge on a surface of a substrate being treated. The treatment liquid droplets have a volume median diameter of 5 ?m to 40 ?m.
    Type: Application
    Filed: March 4, 2009
    Publication date: July 2, 2009
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda
  • Patent number: 7479205
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Grant
    Filed: May 10, 2004
    Date of Patent: January 20, 2009
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Patent number: 7428907
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Grant
    Filed: May 5, 2004
    Date of Patent: September 30, 2008
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Patent number: 7267130
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: September 11, 2007
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Publication number: 20060191556
    Abstract: In a substrate processing apparatus (1), a ring-shaped cover part (61) opposed to an annular surface (51a) of a rotating part (51) is provided and the rotating part (51) rotates the substrate (9) while holding the substrate (9). An exhaust flow space (64) connecting with a gap space (62) between the cover part (61) and the annular surface (51a) along an outer edge of the cover part (61) is formed by a duct main body (63) connected to the cover part (61) along the outer edge of the cover part (61). Since a cross-sectional area of the exhaust flow space (64) increases gradually along a rotation direction of the rotating part (51), it is possible to reduce variation of inlet flow speed of air around the gap space (62) and to suppress nonuniformity of processing of the substrate (9).
    Type: Application
    Filed: February 23, 2006
    Publication date: August 31, 2006
    Inventors: Yoshiyuki Nakazawa, Sadao Hirae, Takamasa Sakai
  • Publication number: 20050229946
    Abstract: A substrate treating method for cleaning a substrate by supplying a cleaning solution thereto. The method comprises the steps of supplying the cleaning solution having ozone dissolved therein to the substrate, and irradiating the cleaning solution with ultraviolet light. By irradiating the cleaning solution having ozone dissolved therein with ultraviolet light, oxygen radicals are generated easily to increase the activity of the cleaning solution. Thus, a significantly improved cleaning capability is achieved even with low concentration ozone water. This method is applicable also to a piecemeal treatment for cleaning large substrates. Since the cleaning solution supplied to the substrate contains ozone in a low concentration, a filter and piping materials for supplying the cleaning solution need not have strong ozone resistance.
    Type: Application
    Filed: June 15, 2005
    Publication date: October 20, 2005
    Inventors: Sadao Hirae, Masanobu Sato, Shuichi Yasuda
  • Patent number: 6951221
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: October 4, 2005
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Patent number: 6901938
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a gas-liquid mixture by mixing a liquid and a pressurized gas, to discharge the gas-liquid mixture to a substrate at high speeds. The mixture process is conducted in an open space out of the nozzle, and change in the supply pressure of the gas does not affect the supply of the liquid. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the gas-liquid mixture, whereby the quality of the process is improved.
    Type: Grant
    Filed: November 4, 2003
    Date of Patent: June 7, 2005
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi
  • Publication number: 20040235308
    Abstract: A substrate treatment method including the steps of: generating droplets of a treatment liquid by mixing the treatment liquid with a gas; and causing the treatment liquid droplets generated in the liquid droplet generating step to impinge on a surface of a substrate being treated. The treatment liquid droplets have a volume median diameter of 5 &mgr;m to 40 &mgr;m.
    Type: Application
    Filed: January 28, 2004
    Publication date: November 25, 2004
    Applicant: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda
  • Publication number: 20040206379
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Application
    Filed: May 10, 2004
    Publication date: October 21, 2004
    Applicant: DAINIPPON SCREEN MFG. CO., LTD.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Publication number: 20040206378
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Application
    Filed: May 5, 2004
    Publication date: October 21, 2004
    Applicant: DAINIPPON SCREEN MFG. CO., LTD.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Publication number: 20040206452
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Application
    Filed: May 10, 2004
    Publication date: October 21, 2004
    Applicant: DAINIPPON SCREEN MFG. CO., LTD.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Publication number: 20040200513
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a process liquid mist by mixing a liquid and a pressurized gas, to discharge the process liquid mist to a substrate at high speeds. The liquid may be remover liquid, intermediate rinse liquid or deionized water. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the mist, whereby the quality of the process is improved.
    Type: Application
    Filed: May 3, 2004
    Publication date: October 14, 2004
    Applicant: DAINIPPON SCREEN MFG. CO., LTD.
    Inventors: Seiichiro Okuda, Hiroaki Sugimoto, Takuya Kuroda, Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi, Masayoshi Imai
  • Publication number: 20040089328
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a gas-liquid mixture by mixing a liquid and a pressurized gas, to discharge the gas-liquid mixture to a substrate at high speeds. The mixture process is conducted in an open space out of the nozzle, and change in the supply pressure of the gas does not affect the supply of the liquid. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the gas-liquid mixture, whereby the quality of the process is improved.
    Type: Application
    Filed: November 4, 2003
    Publication date: May 13, 2004
    Applicant: DAINIPPON SCREEN MFG. CO., LTD.
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi
  • Patent number: 6729561
    Abstract: A cleaning nozzle includes a mixing portion with inner walls thereof formed of quartz given smoothing treatment. As a result, the inner walls of the mixing portion have smooth surfaces. This construction effectively suppresses abrasion of the inner walls of the mixing portion, and particle generation from the cleaning nozzle. Further, the cleaning nozzle has a supply pipe surrounding a gas introduction pipe. This reduces areas of contact in the mixing portion between a gas and inner walls of the cleaning nozzle, to suppress particle generation with increased effect.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: May 4, 2004
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Sadao Hirae, Masanobu Sato, Shuichi Yasuda
  • Patent number: 6705331
    Abstract: The substrate processing apparatus is provided with a gas-liquid mixing nozzle for generating a gas-liquid mixture by mixing a liquid and a pressurized gas, to discharge the gas-liquid mixture to a substrate at high speeds. The mixture process is conducted in an open space out of the nozzle, and change in the supply pressure of the gas does not affect the supply of the liquid. The reaction products which having been generated on the substrate in etching process is removed at high speeds with the flow of the gas-liquid mixture, whereby the quality of the process is improved.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: March 16, 2004
    Assignee: Dainippon Screen Mfg., Co., Ltd.
    Inventors: Masanobu Sato, Sadao Hirae, Shuichi Yasuda, Kenya Morinishi
  • Publication number: 20040003829
    Abstract: A plurality of substrate holding pins 13 extend upright from a holding stage 12, and a substrate W is mechanically held in a circumferential direction with a back surface Sb of the substrate W faced up. Between the substrate W and the holding stage 12, a drip-proof plate 14 whose shape is approximately the same as that of the substrate W is disposed with a distance from the substrate W in such a manner that the drip-proof plate 14 covers a front surface (pattern-bearing surface) Sf of the substrate W from below. The drip-proof plate 14 disposed so as to cover the front surface Sf of the substrate W blocks the mist from splashing upon the front surface Sf of the substrate.
    Type: Application
    Filed: April 18, 2003
    Publication date: January 8, 2004
    Applicant: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Sadao Hirae
  • Publication number: 20030178047
    Abstract: A substrate processing apparatus is provided with an IPA spouting nozzle in opposition to an objective surface of a substrate supported by a support part. A nozzle swinging mechanism swingably supports the IPA spouting nozzle through an arm. An IPA supply pipe and a nitrogen gas supply pipe are connected to the IPA spouting nozzle. IPA and nitrogen gas supplied from these supply pipes are mixed with each other in the IPA spouting nozzle for forming IPA droplets. The formed IPA droplets are spouted toward the objective surface of the substrate. Consequently, the objective surface of the substrate can be cleaned with IPA. Thus provided is the substrate processing apparatus cleaning the substrate hard to clean with deionized water.
    Type: Application
    Filed: March 5, 2003
    Publication date: September 25, 2003
    Applicant: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Sadao Hirae
  • Patent number: 6598805
    Abstract: A gas mixture of dry steam and nitrogen gas serving as carrier gas is blown into a hot water mist injection port for rendering the nitrogen gas serve as a medium absorbing latent heat of condensation, thereby smoothly progressing condensation of water vapor and efficiently forming hot water mist. The water vapor is condensed in the hot water mist injection port formed by a cylindrical pipe for supplying latent heat of condensation to the nitrogen gas and dilating the same, thereby accelerating the flow of the hot water mist and spraying the hot water mist to a substrate from the hot water mist injection port at a high speed. Small droplets contained in the high-speed hot water mist have high kinetic energy and high thermal energy, for exhibiting a large colliding effect and a high activation effect with respect to small contaminants adhering to the substrate. A substrate cleaning apparatus capable of spraying hot water mist attaining a high cleaning effect to a substrate is provided.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: July 29, 2003
    Assignee: Dainippon Screen Mfg. Co., LTD
    Inventors: Takamasa Sakai, Sadao Hirae