Patents by Inventor Sadao Hirata
Sadao Hirata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 4919984Abstract: An improvement in a packaging multilayer plastic container comprising a gas-barrier interlayer of an ethylene/vinyl alcohol copolymer and an inner and an outer layer of a moisture-resistant thermoplastic resin such as a polyester sandwiching the interlayer. An intermediary layer comprising particles of a high water-absorbing resin dispersed in a resinous medium is provided between the gas-barrier layer and each of the inner and outer layers. Crosslinked polyacrylic acid or its salt or a vinyl alcohol/acrylic acid (salt) block copolymer, for example, may be used as the highly water-absorbing resin. Because of its high saturation moisture absorption at high temperatures, the highly water-absorbing resin is effective for preventing degradation of the gas-barrier property of the ethylene/vinyl alcohol copolymer during retorting.Type: GrantFiled: October 7, 1988Date of Patent: April 24, 1990Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Tamio Asai, Setsuko Iida, Sadao Hirata
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Patent number: 4904509Abstract: An injection-molded body comprising a layer of an olefin/vinyl alcohol copolymer having a very high molecular weight is obtained by melt-kneading a composition comprising (i) a high-molecular-weight olefin/vinyl alcohol copolymer having a melt flow rate of 0.4 to 6.0 g/10 min as determined at 190.degree. C. and a vinyl alcohol content of 40 to 80 mole % and (ii) a low-molecular-weight olefin/vinyl alcohol copolymer having a melt flow rate of 3.0 to 60 g/10 min as determined at 190.degree. C., which is higher by at least 0.5 g/10 min than that of the high-molecular-weight ethylene/vinyl alcohol copolymer (i), and a vinyl alcohol content of 45 to 85 mole % at a weight ratio of from 98/2 to 40/60, and injecting the melt-kneaded composition into a mold through an orifice.Type: GrantFiled: November 9, 1988Date of Patent: February 27, 1990Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Shigezo Nohara, Sadao Hirata, Junichi Matsuo, Masami Hirano, Isao Tanikawa
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Patent number: 4837115Abstract: In a vessel composed of a thermoplastic polyester such as polyethylene terephthalate, by incorporating a predetermined amount of a terminal amino group-containing polyamide or an amino group-containing compound into the polyester, acetaldehyde formed in the vessel wall can be effectively caught.Type: GrantFiled: July 30, 1987Date of Patent: June 6, 1989Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Reiko Igarashi, Yoshihiko Watanabe, Sadao Hirata
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Patent number: 4820795Abstract: Disclosed is a polyester vessel having mouth, side wall and bottom portions formed of a polyester composed mainly of ethylene terephthalate units, wherein the thermoplastic polyester is a polyester containing a catalyst residue in an amount smaller than 1000 ppm as the metal, and in the thermoplastic polyester constituting the bottom portion of the vessel, the ratio of the thermal crystallization degree represented by the following formula:100.times.(Q.sub.DC -Q.sub.AC)/Q.sub.DC (1)wherein Q.sub.AC stands for the heat quantity of crystallization at elevation of the temperature and Q.sub.DC stands for the heat quantity of crystallization at lowering of the temperature, is lower than 90%.Type: GrantFiled: December 4, 1987Date of Patent: April 11, 1989Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Sadao Hirata, Yoshihiko Watanabe
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Patent number: 4818575Abstract: The present invention is based on the finding that when a multi-layer blow-formed body is heat-treated, cooled and taken out, an intermediate layer of a gas-barrier resin in the multi-layer blow-formed body acts as a heat-insulating layer and if the blow-formed body is cooled from the interior by a cooling fluid, a shape-retaining property necessary for taking out the blow-formed body from the mold can be promptly obtained.Type: GrantFiled: March 2, 1987Date of Patent: April 4, 1989Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Shunsaku Hirata, Shigezo Nohara, Sadao Hirata
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Patent number: 4816304Abstract: Disclosed is a multi-layer gas-barrier drawn polyester vessel, which comprises an open end portion, a barrel portion which is molecularly oriented in at least one axial direction and a closed bottom portion, said vessel having inner and outer layers composed of a thermoplastic polyester or copolyester and a gas-barrier intermediate layer composed of an ethylene/vinyl alcohol copolymer having an ethylene content lower than 50 mole %, wherein a copolymer nylon resin or a blend of a plurality of nylon resins is interposed as an adhesive between two adjacent layers.Type: GrantFiled: January 22, 1987Date of Patent: March 28, 1989Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Shigezo Nohara, Sadao Hirata, Takeshi Sugimoto, Yoshimichi Ohkubo
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Patent number: 4798697Abstract: An injection-molded body comprising a layer of an olefin/vinyl alcohol copolymer having a very high molecular weight is obtained by melt-kneading a composition comprising (i) a high-molecular-weight olefin/vinyl alcohol copolymer having a melt flow rate of 0.4 to 6.0 g/10 min as determined at 190.degree. C. and a vinyl alcohol content of 40 to 80 mole % and (ii) a low-molecular-weight olefin/vinyl alcohol copolymer having a melt flow rate of 3.0 to 60 g/10 min as determined at 190.degree. C., which is higher by at least 0.5 g/10 min than that of the high-molecular-weight ethylene/vinyl alcohol copolymer (i), and a vinyl alcohol content of 45 to 85 mole % at a weight ratio of from 98/2 to 40/60, and injecting the melt-kneaded composition into a mold through an orifice.Type: GrantFiled: March 31, 1987Date of Patent: January 17, 1989Assignee: Toyo Seikan KaishaInventors: Shigezo Nohara, Sadao Hirata, Junichi Matsuo, Masami Hirano, Isao Tanikawa
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Patent number: 4714580Abstract: Disclosed is a coated oriented plastic vessel formed by subjecting a parison, preform or sheet comprising a molecularly orientable thermoplastic resin substrate and a coating layer of a vinylidene chloride copolymer formed on at least one surface of said substrate to a draw-molding operation such as biaxial draw-blow-molding or draw-forming, wherein the coating layer of the vinylidene chloride copolymer has such a molecular orientation tht the sum of two-dimensional orientation coefficients (l+m) in the axial direction and circumferential direction is at least 0.03 as measured according to the polarized light fluorometry and the coating layer is not substantially peeled at the low-temperature burst test conducted at -5.degree. C.Type: GrantFiled: May 23, 1983Date of Patent: December 22, 1987Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Isao Tanikawa, Sadao Hirata
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Patent number: 4699809Abstract: Disclosed is a process for the preparation of a coated oriented plastic container, which comprises coating an aqueous latex or organic solvent solution of a vinylidene chloride copolymer on at least one surface of a parison, preform or sheet for formation of container which is formed by hot molding of a molecularly orientable thermoplastic resin, drying the coated parison, preform or sheet to form a coating layer, and subjecting the formed coated structure to draw molding such as biaxial draw blow molding or draw forming, wherein the coating layer of the vinylidene chloride copolymer is crystallized at the step of forming the coating layer or the draw molding step.In the coated oriented plastic container prepared according to this process, the adhesion of the coating layer of the vinylidene chloride copolymer to the plastic container substrate is highly improved, and even under severe conditions, peeling of the coating layer is prevented.Type: GrantFiled: January 15, 1986Date of Patent: October 13, 1987Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Isao Tanikawa, Sadao Hirata
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Patent number: 4562118Abstract: Disclosed is a resin composition excellent in its drawability, which comprises (A) a saponified ethylene-vinyl ester copolymer having an ethylene content of 20 to 55 mole % and a saponification degree of at least 95%, (B) a saponified ethylene-vinyl ester copolymer having an ethylene content of 25 to 60 mole % and a saponification degree of at least 90%, the ethylene content of the saponified copolymer (B) being higher by at least 3 mole % than the ethylene content of the saponified copolymer (A), and (C) a polyamide, wherein the weight ratio of the saponified copolymer (A) to the saponified copolymer (B) is in the range of from 90/10 to 10/90 and the weight ratio of the sum of the saponified copolymers (A) and (B) to the polyamide (C) is in the range of from 95/5 to 5/95. The resin compositions have excellent gas barrier properties and can be molded into films or sheets or laminated with other film-forming materials.Type: GrantFiled: October 24, 1984Date of Patent: December 31, 1985Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Fumio Kano, Muneki Yamada, Sadao Hirata
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Patent number: 4551366Abstract: Disclosed is a function-separated composite vessel excellent in the easy openability, preservability and resistance to the deformation due to reduction of the pressure, which comprises a cup-shaped outer member composed of a paper substrate and a flexible seamless cup-shaped inner member composed of a gas-barrier plastic material, wherein the peripheral wall face of the inner member is substantially exactly fitted in the inner side of the outer member but is not bonded to the wall face of the outer member and an opening of the inner member is bonded to a curl portion or flange portion formed on an opening of the outer member.Type: GrantFiled: December 30, 1982Date of Patent: November 5, 1985Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Sadao Hirata
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Patent number: 4500677Abstract: Disclosed is a resin composition excellent in the drawability, which comprises (A) a saponified ethylene-vinyl ester copolymer having an ethylene content of 20 to 55 mole % and a saponification degree of at least 95%, (B) a saponified ethylene-vinyl ester copolymer having an ethylene content of 25 to 60 mole % and a saponification degree of at least 90%, the ethylene content of the saponified copolymer (B) being higher by at least 3 mole % than the ethylene content of the saponified copolymer (A), and (C) a polyamide, wherein the weight ratio of the saponified copolymer (A) to the saponified copolymer (B) is in the range of from 90/10 to 10/90 and the weight ratio of the sum of the saponified copolymers (A) and (B) to the polyamide (C) is in the range of from 95/5 to 5/95.Type: GrantFiled: January 25, 1983Date of Patent: February 19, 1985Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Fumio Kano, Muneki Yamada, Sadao Hirata
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Patent number: 4486378Abstract: A plastic bottle has as a wall-forming component a layer of a copolymer consisting essentially of 99 to 70% by weight of vinylidene cloride and 1 to 40% by weight of at least one acrylic or methacrylic monomer and further including up to 100 parts by weight of at least one member selected from other ethylenically unsaturated monomers per 100 parts by weight of the total amount of the first two monomers, the copolymer having an oxygen permeability constant of less than 9.times.10.sup.-14 cc.multidot.cm/cm.sup.2 .multidot.sec.multidot.cmHg as measured at a temperature of 20.degree. C. and a relative humidity of 100% and a water vapor permeability constant of less than 3.times.10.sup.-3 g.multidot.cm/m.sup.2 .multidot.day as determined according to the method of JIS Z-0208.This plastic bottle is obtained by casting an aqueous latex or the like of the above-mentioned copolymer in a bottle mold and drying the cast latex. This aqueous latex may be formed as a coating layer on a preformed plastic bottle.Type: GrantFiled: April 12, 1984Date of Patent: December 4, 1984Assignee: Toyo Seikan Kaisha Ltd.Inventors: Sadao Hirata, Isao Tanikawa, Yoshitsugu Maruhashi
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Patent number: 4478889Abstract: Disclosed is a process for the preparation of a coated plastic container, which comprises coating an aqueous latex or organic solvent solution of a vinylidene chloride copolymer on at least one surface of a plastic container formed by hot molding of a thermoplastic resin, drying the coating and crystallizing the coating simultaneously with or subsequently to the drying step.In the coated plastic container prepared according to this process, the adhesion of the coating layer of the vinylidene chloride copolymer to the plastic container substrate is highly improved, and even under severe conditions, peeling of the coating layer is prevented. Moreover, the gas barrier property, strength and chemical resistance of the container are prominently improved.Type: GrantFiled: November 3, 1982Date of Patent: October 23, 1984Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yoshitsugu Maruhashi, Isao Tanikawa, Sadao Hirata
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Patent number: 4393106Abstract: Disclosed is a laminated plastic container in the form of a bottle, the wall of which comprises a substrate formed of a melt-moldable plastic material, a coating layer formed on at least one surface of the substrate, said coating layer being composed of a copolymer consisting essentially of 99 to 70% by weight of vinylidene chloride and 1 to 30% by weight of at least one acrylic or methacrylic monomer and further including up to 100 parts by weight of at least one member selected from other ethylenically unsaturated monomers per 100 parts by weight of the total amount of said two monomers, said copolymer having an oxygen permeation coefficient of less than 9.times.10.sup.-14 cc.multidot.cm/cm.sup.2 .multidot.sec.multidot.cmHg as measured at a temperature of 20.degree. C. and a relative humidity of 100% and a water vapor permeability coefficient of less than 3.times.10.sup.-3 g.multidot.cm/m.sup.2 .multidot.Type: GrantFiled: October 28, 1981Date of Patent: July 12, 1983Assignee: Toyo Seikan Kaisha Ltd.Inventors: Yoshitsugu Maruhashi, Isao Tanikawa, Sadao Hirata, Jinichi Yazaki, Kozaburo Sakano
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Patent number: 4370368Abstract: A plastic bottle has as a wall-forming component a layer of a copolymer consisting essentially of 99 to 70% by weight of vinylidene chloride and 1 to 40% by weight of at least one acrylic or methacrylic monomer and further including up to 100 parts by weight of at least one member selected from other ethylenically unsaturated monomers per 100 parts by weight of the total amount of the first two monomers, the copolymer having an oxygen permeability constant of less than 9.times.10.sup.-14 cc.multidot.cm/cm.sup.2 .multidot.sec.multidot.cmHg as measured at a temperature of 20.degree. C. and a relative humidity of 100% and a water vapor permeability constant of less than 3.times.10.sup.-3 g.multidot.cm/m.sup.2 .multidot.day as determined according to the method of JIS Z-0208.This plastic bottle is obtained by casting an aqueous latex or the like of the above-mentioned copolymer in a bottle mold and drying the cast latex. This aqueous latex may be formed as a coating layer on a preformed plastic bottle.Type: GrantFiled: April 29, 1981Date of Patent: January 25, 1983Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Sadao Hirata, Isao Tanikawa, Yoshitsugu Maruhashi
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Patent number: 4261473Abstract: A molded container having a wall composed of a thermoplastic resin oriented in at least one direction on the wall face, wherein the container wall has a layer of a blend composed mainly of a plurality of melt-extrudable thermoplastic resins, each of which has a solubility parameter (Sp) of at least 9.5, at least one of said thermoplastic resins has an oxygen permeability lower than 5.times.10.sup.-11 cc.multidot.cm/cm.sup.2 .multidot.sec.multidot.cmHg, said thermoplastic resins are chosen so that the difference (.DELTA.Sp) of the solubility parameter in said thermoplastic resins is not greater than 4.5, the elongation of said resin blend is higher than the arithmetic mean (.epsilon.) of elongations of the respective thermoplastic resins, and wherein the container has a thermal shrinkability (.delta.) of at least 5% in the orientation direction of said container wall.Type: GrantFiled: December 14, 1976Date of Patent: April 14, 1981Assignee: Toyo Seikan Kaisha LimitedInventors: Muneki Yamada, Sadao Hirata, Shunsaku Hirata, Akira Kishimoto, Fumio Kano, Jinichi Yazaki, Toru Suzuki
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Patent number: 4217161Abstract: A transparent multi-layer container comprising a co-extrudate of an oxygen-barrier resin layer and an orienting resin layer which is monoaxially or biaxially oriented is disclosed. An adhesive resin layer is preferably interposed between the oxygen-barrier layer and the orienting resin layer, and this co-extrudate is drawn and molded at a specific temperature determined relatively to the melting points and softening points of the respective resins. This container is excellent in the combination of transparency, rigidity, mechanical strength, gas-barrier property and interlaminar peel strength.Type: GrantFiled: October 30, 1978Date of Patent: August 12, 1980Assignee: Toyo Seikan Kaisha LimitedInventors: Muneki Yamada, Sadao Hirata, Jinichi Yazaki, Yoshitsugu Maruhashi, Kozaburo Sakano, Akira Kishimoto, Shunsaku Hirata, Toru Suzuki, Fumio Kano
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Patent number: 4182457Abstract: A transparent multi-layer container comprising a co-extrudate of an oxygen-barrier resin layer and an orienting resin layer which is monoaxially or biaxially oriented is disclosed. An adhesive resin layer is preferably interposed between the oxygen-barrier layer and the orienting resin layer, and this co-extrudate is drawn and molded at a specific temperature determined relatively to the melting points and softening points of the respective resins. This container is excellent in the combination of transparency, rigidity, mechanical strength, gas-barrier property and interlaminar peel strength.Type: GrantFiled: August 3, 1977Date of Patent: January 8, 1980Assignee: Toyo Seikan Kaisha LimitedInventors: Muneki Yamada, Sadao Hirata, Jinichi Yazaki, Yoshitsugu Maruhashi, Kozaburo Sakano, Akira Kishimoto, Shunsaku Hirata, Toru Suzuki, Fumio Kano
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Patent number: 4082854Abstract: A packaging material having an improved gas permeation resistance, which comprises at least one layer composed of (A) an ethylene-vinyl alcohol copolymer having a vinyl alcohol content of 50 to 75 mole % and a residual vinyl ester content of up to 4 mole % based on the sum of the vinyl alcohol and vinyl ester or (B) a blend of said ethylene-vinyl alcohol copolymer with up to 150% by weight, based on said copolymer, of at least one thermoplastic polymer other than said copolymer, said ethylenevinyl alcohol copolymer having a main endothermic peak satisfying substantially the following requirement:Y.sub.1 = 1.64X + 68.0wherein Y.sub.1 stands for the main endothermic peak temperature (.degree. C.) in the differential thermal analysis, and X stands for the vinyl alcohol content (mole %) in the ethylene-vinyl alcohol copolymer,And at least one subsidary endothermic peak satisfying substantially the following requirement:0.67 X + 76.7 .gtoreq. Y.sub.2 .gtoreq. 0.40 X + 40.0preferably0.67 X + 76.7 .gtoreq. Y.sub.2 .Type: GrantFiled: February 23, 1976Date of Patent: April 4, 1978Assignee: Toyo Seikan Kaisha LimitedInventors: Muneki Yamada, Sadao Hirata, Akira Kishimoto, Shunsaku Hirata, Toru Suzuki, Fumio Kano