Patents by Inventor Sadayuki Akaki

Sadayuki Akaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7950880
    Abstract: A cutting tool that includes an elongate body that has a forward end and a rearward end. The elongate body has a fluted portion that beginning near and extends in a rearward direction from the forward end. The fluted portion has a flute that defines a cutting edge. The flute presents a concave cutting face wherein the concave cutting face is defined by a first radius. The flute further presents a concave core surface adjacent to the concave cutting face wherein the concave core surface is defined by a second radius. The flute presents a convex heel surface adjacent to the concave core surface wherein the convex heel surface is defined by a fourth radius.
    Type: Grant
    Filed: October 18, 2006
    Date of Patent: May 31, 2011
    Assignees: Kennametal Inc., Yamawa Manufacturing Limited
    Inventors: Willard E. Henderer, Stephen M. George, Steven R. Burns, Sadayuki Akaki
  • Patent number: 7665934
    Abstract: A cutting tap that has an elongate tap body with a fluted section at the axial forward end thereof wherein the fluted section includes a chamfered fluted section and a finishing fluted section. Each cutting thread in the chamfered fluted section has a cutting face disposed at a cutting face angle that becomes more negative the more axially rearward the cutting thread is from the axial forward end of the chamfered fluted section. Each cutting thread in the finishing fluted section has a cutting face disposed at a finishing cutting face angle that is essentially equal. The finishing cutting face angle is more negative than the cutting face angle for the cutting thread at the axial rearward termination of the chamfered fluted section.
    Type: Grant
    Filed: October 18, 2006
    Date of Patent: February 23, 2010
    Assignees: Kennametal Inc., Yamawa Manufacturing Ltd
    Inventors: Willard E. Henderer, Vladimir Volokh, Sadayuki Akaki
  • Patent number: 7468001
    Abstract: A high-speed forming tap (1) for cutting and forming a female screw by cutting edges (E) of a screw portion (2) fed in synchronous with the rotation of a machine tool. The high-speed forming tap is characterized in that chamfers (CF) are provided at a bevel lead (2a) of the screw part (2). The chamfers (CF) start from the cutting edge (E) and are provided along ridgelines (R) between a crest face (2e) and flanks, or a following flank (2c) and a leading flank (2d). This structure enables the shape of the edges of the tap leading portion to be stably maintained and high-speed, smooth female screw cutting with high accuracy, and provides a tap with long life.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: December 23, 2008
    Assignees: Yamawa Mfg. Co., Ltd., Kennametal Inc.
    Inventors: Sadayuki Akaki, Masao Mitsui, Willard E. Henderer
  • Publication number: 20080095587
    Abstract: A cutting tap that has an elongate tap body with a fluted section at the axial forward end thereof wherein the fluted section includes a chamfered fluted section and a finishing fluted section. Each cutting thread in the chamfered fluted section has a cutting face disposed at a cutting face angle that becomes more negative the more axially rearward the cutting thread is from the axial forward end of the chamfered fluted section. Each cutting thread in the finishing fluted section has a cutting face disposed at a finishing cutting face angle that is essentially equal. The finishing cutting face angle is more negative than the cutting face angle for the cutting thread at the axial rearward termination of the chamfered fluted section.
    Type: Application
    Filed: October 18, 2006
    Publication date: April 24, 2008
    Inventors: Willard E. Henderer, Vladimir Volokh, Sadayuki Akaki
  • Publication number: 20080095588
    Abstract: A cutting tool that includes an elongate body that has a forward end and a rearward end. The elongate body has a fluted portion that beginning near and extends in a rearward direction from the forward end. The fluted portion has a flute that defines a cutting edge. The flute presents a concave cutting face wherein the concave cutting face is defined by a first radius. The flute further presents a concave core surface adjacent to the concave cutting face wherein the concave core surface is defined by a second radius. The flute presents a convex heel surface adjacent to the concave core surface wherein the convex heel surface is defined by a fourth radius.
    Type: Application
    Filed: October 18, 2006
    Publication date: April 24, 2008
    Inventors: Willard E. Henderer, Stephen M. George, Steven R. Burns, Sadayuki Akaki
  • Patent number: 7207867
    Abstract: A precision cemented carbide threading tap is designed for use in precision tool holders in synchronous high speed tapping. The precision tap includes a fully cylindrical shank without the aid of squares, flats or other notches. The precision tap further includes a threaded body portion and a threaded cutting chamfer portion. The threaded body portion and the threaded cutting chamfer portion of the precision tap are concentric to the cylindrical shank of the tap within a runout of 10 microns. The precision cemented carbide threading tap improves the accuracy, life and speed by which internal screw threads are produced.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: April 24, 2007
    Assignees: Kennametal Inc., Yamawa Mfg. Co., Ltd.
    Inventors: Willard E. Henderer, Sadayuki Akaki
  • Patent number: 7147939
    Abstract: A coated carbide tap comprises a substrate consisting of tungsten carbide cemented with 12 to 16% by weight cobalt with additions of small amounts of transition metal carbides added to restrain grain growth, and may also contain low levels of impurities that might be picked up during processing. The substrate is coated with a layer of metal nitrides, carbides, carbonitrides, borides and/or oxides, the metal being chosen from one or more of the following: aluminum, silicon and the transition metals from Groups IVa, Va, and VIa of the Periodic Chart. The coating may comprise a monolayer and/or alternating layers optionally with varying chemical composition.
    Type: Grant
    Filed: February 27, 2003
    Date of Patent: December 12, 2006
    Assignees: Kennametal Inc., Yamawa Manufacturing Ltd.
    Inventors: Willard E. Henderer, Anakkavur T. Santhanam, Sadayuki Akaki
  • Patent number: 7147413
    Abstract: A precision cemented carbide threading tap is designed for use in precision tool holders in synchronous high speed tapping. The precision tap includes a fully cylindrical shank without the aid of squares, flats or other notches. The precision tap further includes a threaded body portion and a threaded cutting chamfer portion. The threaded body portion and the threaded cutting chamfer portion of the precision tap are concentric to the cylindrical shank of the tap within a runout of 10 microns. The precision cemented carbide threading tap improves the accuracy, life and speed by which internal screw threads are produced.
    Type: Grant
    Filed: February 27, 2003
    Date of Patent: December 12, 2006
    Assignees: Kennametal Inc., Yamawa Mfg. Co., Ltd.
    Inventors: Willard E. Henderer, Sadayuki Akaki
  • Publication number: 20060127193
    Abstract: A high-speed forming tap (1) for cutting and forming a female screw by cutting edges (E) of a screw portion (2) fed in synchronous with the rotation of a machine tool. The high-speed forming tap is characterized in that chamfers (CF) are provided at a bevel lead (2a) of the screw part (2). The chamfers (CF) start from the cutting edge (E) and are provided along ridgelines (R) between a crest face (2e) and flanks, or a following flank (2c) and a leading flank (2d). This structure enables the shape of the edges of the tap leading portion to be stably maintained and high-speed, smooth female screw cutting with high accuracy, and provides a tap with long life.
    Type: Application
    Filed: March 2, 2004
    Publication date: June 15, 2006
    Applicants: Yamawa MFG. CO., LTD, Kennamental Inc.
    Inventors: Sadayuki Akaki, Masao Mitsui, Willard Henderer
  • Publication number: 20050187026
    Abstract: A precision cemented carbide threading tap is designed for use in precision tool holders in synchronous high speed tapping. The precision tap includes a fully cylindrical shank without the aid of squares, flats or other notches. The precision tap further includes a threaded body portion and a threaded cutting chamfer portion. The threaded body portion and the threaded cutting chamfer portion of the precision tap are concentric to the cylindrical shank of the tap within a runout of 10 microns. The precision cemented carbide threading tap improves the accuracy, life and speed by which internal screw threads are produced.
    Type: Application
    Filed: April 18, 2005
    Publication date: August 25, 2005
    Inventors: Willard Henderer, Sadayuki Akaki
  • Publication number: 20040170482
    Abstract: A precision cemented carbide threading tap is designed for use in precision tool holders in synchronous high speed tapping. The precision tap includes a fully cylindrical shank without the aid of squares, flats or other notches. The precision tap further includes a threaded body portion and a threaded cutting chamfer portion. The threaded body portion and the threaded cutting chamfer portion of the precision tap are concentric to the cylindrical shank of the tap within a runout of 10 microns. The precision cemented carbide threading tap improves the accuracy, life and speed by which internal screw threads are produced.
    Type: Application
    Filed: February 27, 2003
    Publication date: September 2, 2004
    Inventors: Willard E. Henderer, Sadayuki Akaki
  • Publication number: 20040170872
    Abstract: A coated carbide tap comprises a substrate consisting of tungsten carbide cemented with 12 to 16% by weight cobalt with additions of small amounts of transition metal carbides added to restrain grain growth, and may also contain low levels of impurities that might be picked up during processing. The substrate is coated with a layer of metal nitrides, carbides, carbonitrides, borides and/or oxides, the metal being chosen from one or more of the following: aluminum, silicon and the transition metals from Groups IVa, Va, and VIa of the Periodic Chart. The coating may comprise a monolayer and/or alternating layers optionally with varying chemical composition.
    Type: Application
    Filed: February 27, 2003
    Publication date: September 2, 2004
    Inventors: Willard E. Henderer, Anakkavur T. Santhanam, Sadayuki Akaki