Patents by Inventor Sadayuki Okazaki

Sadayuki Okazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8091505
    Abstract: In a method for testing a negative electrode of a secondary battery, light is irradiate to an active material layer formed on a current collector having a plurality of projections at least on one side thereof, the active material layer including first columnar bodies of active material grown obliquely from the projections. The angle is measured between the reflected light from the active material layer and a normal line parallel to the thickness direction of the current collector.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: January 10, 2012
    Assignee: Panasonic Corporation
    Inventors: Hideharu Takezawa, Shinya Fujimura, Sadayuki Okazaki, Kazuyoshi Honda
  • Publication number: 20110281029
    Abstract: Deterioration of the degree of vacuum in a vacuum chamber is prevented while securing adequate cooling performance by gas cooling. A substrate 21 is provided in a vacuum, and the cooling body 1 is provided close to a film non-formation surface of the substrate 21. A thin film is formed by depositing a film forming material on a film formation surface of the substrate 21 while introducing a cooling gas into between the substrate 21 and the cooling body 1. At this time, a gas which reacts with the film forming material is introduced as the cooling gas.
    Type: Application
    Filed: December 10, 2009
    Publication date: November 17, 2011
    Inventors: Kazuyoshi Honda, Yasuharu Shinokawa, Hiromasa Yagi, Satoshi Shibutani, Sadayuki Okazaki, Yuko Ogawa, Daisuke Suetsugu
  • Publication number: 20110268893
    Abstract: The present invention provides a thin film manufacturing device capable of preventing crack damage of a crucible by, while maintaining a melt state of a film formation material in the crucible, tilting the crucible to discharge substantially the entire amount of film formation material from the crucible.
    Type: Application
    Filed: April 2, 2010
    Publication date: November 3, 2011
    Inventors: Kazuyoshi Honda, Tomofumi Yanagi, Yasuharu Shinokawa, Sadayuki Okazaki
  • Patent number: 7901807
    Abstract: A band-shaped laminate having a flexible elongated substrate, a negative collector, a solid electrolyte, a positive active material, and a positive collector in this order is wound in a plate shape with the flexible elongated substrate placed inside. The band-shaped laminate that is laminated in a particular order is wound with the substrate placed inside, whereby a short-circuit occurrence ratio can be decreased. Furthermore, the band-shaped laminate includes the solid electrolyte, and is wound in a plate shape, whereby the reduction in thickness and the increase in volumetric energy density can be achieved.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: March 8, 2011
    Assignee: Panasonic Corporation
    Inventors: Kazuyoshi Honda, Sadayuki Okazaki, Kiichiro Oishi, Makoto Takahashi, Yoriko Takai, Junichi Inaba, Hiroshi Higuchi, Shuji Ito
  • Publication number: 20110039017
    Abstract: The present invention provides a thin film manufacturing method for improving a production volume by predicting expansion of a hole defect or a crack on a substrate and preventing the substrate from tearing.
    Type: Application
    Filed: May 21, 2009
    Publication date: February 17, 2011
    Inventors: Sadayuki Okazaki, Kazuyoshi Honda
  • Publication number: 20110014519
    Abstract: The present invention provides a vacuum deposition apparatus configured to simultaneously form a power collecting lead forming portion and an electrode active material portion of a lithium-ion secondary battery and having excellent mass productivity. With shutters 12a and 12b closed, a substrate 4 winding around a first roll 3 is unroll to be conveyed to a second roll 8, and the substrate 4 stops when it reaches first and second deposition possible regions 60a and 60b. Here, the shutter 12a opens, and a deposition material in a crucible of an evaporation source 9 is evaporated to be supplied to a surface of the substrate 4 which is located in the first deposition possible region 60a. With this, a first layer is formed as a deposited film on the surface of the substrate 4. After the deposition is carried out with respect to the substrate 4 for a predetermined period of time, the shutter 12a is closed.
    Type: Application
    Filed: February 6, 2009
    Publication date: January 20, 2011
    Inventors: Sadayuki Okazaki, Kazuyoshi Honda
  • Publication number: 20100297339
    Abstract: An electrode for a non-aqueous electrolyte secondary battery 6 according to the present invention includes: a current collector 3; a first active material layer 2 formed on the current collector 3; and a second active material layer 5 provided on the first active material layer 2, the second active material layer 5 including a plurality of active material particles 4. The plurality of active material particles 4 is mainly of a chemical composition represented as SiOx (0?x<1.2). The first active material layer 2 is mainly of a chemical composition represented as SiOy (1.0?y<2.0, y>x). The area in which the first active material layer 2 is in contact with the plurality of active material particles 4 is smaller than the area in which the current collector 3 is in contact with the first active material layer 2.
    Type: Application
    Filed: July 30, 2010
    Publication date: November 25, 2010
    Applicant: Panasonic Corporation
    Inventors: Sadayuki OKAZAKI, Kazuyoshi HONDA, Masaya UGAJI
  • Patent number: 7794873
    Abstract: A battery of the present invention has a strip-shaped electrode group. The electrode group includes a first electrode, a second electrode, and a separator interposed therebetween. The first electrode has a strip-shaped first current collector and a first active material layer carried on one surface thereof. The first active material layer faces the separator. The second electrode has a strip-shaped second current collector and a second active material layer carried on one surface thereof. The second active material layer faces the separator. The electrode group is folded in a zigzag pattern to form a laminate having a plurality of flat portions, at least one first bent portion located on a first end side of the plurality of flat portions in which the first current collector is located on the outermost side, and at least one second bent portion located on a second end side that is opposite to the first end side in which the second current collector is located on the outermost side.
    Type: Grant
    Filed: April 21, 2006
    Date of Patent: September 14, 2010
    Assignee: Panasonic Corporation
    Inventors: Shinji Mino, Sadayuki Okazaki, Masaya Ugaji, Masayoshi Hiramoto
  • Patent number: 7781101
    Abstract: An electrode for a non-aqueous electrolyte secondary battery 6 according to the present invention includes: a current collector 3; a first active material layer 2 formed on the current collector 3; and a second active material layer 5 provided on the first active material layer 2, the second active material layer 5 including a plurality of active material particles 4. The plurality of active material particles 4 is mainly of a chemical composition represented as SiOx (0?x<1.2). The first active material layer 2 is mainly of a chemical composition represented as SiOy (1.0?y<2.0, y>x). The area in which the first active material layer 2 is in contact with the plurality of active material particles 4 is smaller than the area in which the current collector 3 is in contact with the first active material layer 2.
    Type: Grant
    Filed: February 13, 2007
    Date of Patent: August 24, 2010
    Assignee: Panasonic Corporation
    Inventors: Sadayuki Okazaki, Kazuyoshi Honda, Masaya Ugaji
  • Publication number: 20100075036
    Abstract: A vapor deposition device 100 for moving a sheet-like substrate 4 in a roll-to-roll system in a chamber 2 to continuously form a vapor deposition film on the substrate 4. The vapor deposition device 100 comprises an evaporation source 9 for evaporating a vapor-depositing material; a transportation section including first and second rolls 3 and 8 for holding the substrate 4 in the state of being wound therearound and a guide section for guiding the substrate 4; and a shielding section, located in a vapor deposition possible zone, for forming a shielded zone which is not reachable by the vapor-depositing material from the evaporation source 9.
    Type: Application
    Filed: March 10, 2008
    Publication date: March 25, 2010
    Inventors: Sadayuki OKAZAKI, Kazuyoshi HONDA, Tomofumi YANAGI, Shoichi IMASHIKU
  • Patent number: 7579109
    Abstract: A sheet-shaped energy device includes at least sheet-shaped battery cells, in each of which a positive collector, a negative collector, a positive active material, and an electrolyte are laminated, and a plurality of substrates in a thickness direction. An internal wiring pattern and/or an optical function part are formed on at least one substrate excluding a substrate constituting an outermost layer of the energy device among the plurality of substrates. Because of this, a constraint on the arrangement of various kinds of components used simultaneously with the sheet-shaped energy device and lengthy wiring can be reduced in electronic equipment.
    Type: Grant
    Filed: January 3, 2005
    Date of Patent: August 25, 2009
    Assignee: Panasonic Corporation
    Inventors: Kazuyoshi Honda, Sadayuki Okazaki, Kiichiro Oishi, Yoriko Takai
  • Publication number: 20090117462
    Abstract: An electrode for a non-aqueous electrolyte secondary battery 6 according to the present invention includes: a current collector 3; a first active material layer 2 formed on the current collector 3; and a second active material layer 5 provided on the first active material layer 2, the second active material layer 5 including a plurality of active material particles 4. The plurality of active material particles 4 is mainly of a chemical composition represented as SiOx(0?x<1.2). The first active material layer 2 is mainly of a chemical composition represented as SiOy(1.0?y<2.0, y>x). The area in which the first active material layer 2 is in contact with the plurality of active material particles 4 is smaller than the area in which the current collector 3 is in contact with the first active material layer 2.
    Type: Application
    Filed: February 12, 2007
    Publication date: May 7, 2009
    Inventors: Sadayuki Okazaki, Kazuyoshi Honda, Masaya Ugaji
  • Publication number: 20090053592
    Abstract: A battery of the present invention has a strip-shaped electrode group. The electrode group includes a first electrode, a second electrode, and a separator interposed therebetween. The first electrode has a strip-shaped first current collector and a first active material layer carried on one surface thereof. The first active material layer faces the separator. The second electrode has a strip-shaped second current collector and a second active material layer carried on one surface thereof. The second active material layer faces the separator. The electrode group is folded in a zigzag pattern to form a laminate having a plurality of flat portions, at least one first bent portion located on a first end side of the plurality of flat portions in which the first current collector is located on the outermost side, and at least one second bent portion located on a second end side that is opposite to the first end side in which the second current collector is located on the outermost side.
    Type: Application
    Filed: April 21, 2006
    Publication date: February 26, 2009
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Shinji Mino, Sadayuki Okazaki, Masaya Ugaji, Masayoshi Hiramoto
  • Publication number: 20090029259
    Abstract: A battery of this invention includes: a separator which is folded in a zigzag manner, thereby forming a layered structure having at least one first-electrode holding part and at least one second-electrode holding part which are alternately aligned; a first electrode accommodated in the first-electrode holding part; and a second electrode accommodated in the second-electrode holding part. At least one of the first electrode and the second electrode has at least one protruding part. The first electrode is connected to a first terminal, and the second electrode is connected to second terminal.
    Type: Application
    Filed: May 1, 2006
    Publication date: January 29, 2009
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Sadayuki Okazaki, Shinji Mino, Masaya Ugaji, Masayoshi Hiramoto
  • Publication number: 20090013522
    Abstract: A manufacturing method of the present invention includes ejecting a melt 61 of a solid electrolyte onto at least one electrode plate selected from a positive electrode plate 20 and a negative electrode plate 30, thereby depositing the melt 61 onto the at least one electrode plate, and compressing the positive electrode plate 20 and the negative electrode plate 30 while sandwiching the melt 61, thereby forming a layered body including the positive electrode plate 20, an electrolyte layer 62 including the solid electrolyte, and the negative electrode plate 30. In accordance with this manufacturing method, a thin lithium secondary battery having excellent characteristics can be manufactured in a highly productive manner.
    Type: Application
    Filed: August 22, 2008
    Publication date: January 15, 2009
    Applicant: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuyoshi Honda, Yoriko Takai, Sadayuki Okazaki, Syuji Ito, Junichi Inaba, Hiroshi Higuchi
  • Patent number: 7455702
    Abstract: A manufacturing method of the present invention includes ejecting a melt 61 of a solid electrolyte onto at least one electrode plate selected from a positive electrode plate 20 and a negative electrode plate 30, thereby depositing the melt 61 onto the at least one electrode plate, and compressing the positive electrode plate 20 and the negative electrode plate 30 while sandwiching the melt 61, thereby forming a layered body including the positive electrode plate 20, an electrolyte layer 62 including the solid electrolyte, and the negative electrode plate 30. In accordance with this manufacturing method, a thin lithium secondary battery having excellent characteristics can be manufactured in a highly productive manner.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: November 25, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuyoshi Honda, Yoriko Takai, Sadayuki Okazaki, Syuji Ito, Junichi Inaba, Hiroshi Higuchi
  • Patent number: 7425223
    Abstract: To provide an electrochemical device with a layer structure causing no deterioration of characteristics of materials, in the method for preparing an electrochemical device comprising a first current collector, a first electrode active material layer, a solid electrolyte layer, a second electrode active material layer and a second current collector, all of which are accumulated, the first electrode active material layer, the second electrode active material layer or the solid electrolyte layer is formed by supplying atoms, ions or clusters constituting the first electrode active material layer, the second electrode active material layer or the solid electrolyte layer to the substrate, while irradiating electrons or electromagnetic waves with energy prescribed according to the composition of the first electrode active material layer, the second electrode active material layer or the solid electrolyte layer.
    Type: Grant
    Filed: September 2, 2002
    Date of Patent: September 16, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Higuchi, Shuji Ito, Kazuya Iwamoto, Masaya Ugaji, Hiromu Matsuda, Shinji Mino, Yasuyuki Shibano, Junichi Inaba, Kazuyoshi Honda, Sadayuki Okazaki, Hitoshi Sakai, Yoriko Takai
  • Publication number: 20080199775
    Abstract: In a method for examining a negative electrode of a battery, a total thickness of a current collector and an active material layer is measured. Then, in order to estimate a composition of the active material layer, the total resistivity of the current collector and the active material layer is measured.
    Type: Application
    Filed: February 1, 2008
    Publication date: August 21, 2008
    Inventors: Hideharu TAKEZAWA, Takayuki Shirane, Shinya Fujimura, Sadayuki Okazaki, Kazuyoshi Honda
  • Publication number: 20080187835
    Abstract: A method for examining a negative electrode of a non-aqueous electrolyte secondary battery includes irradiating an active material layer including silicon or a silicon compound having a known composition, which is capable of electrochemically absorbing and releasing lithium ions on a current collector made of a metal including at least any one of copper, nickel, titanium and iron, with an X-ray; and measuring an attenuation amount of any one of a CuK? ray, a NiK? ray, a TiK? ray, and a FeK? ray, which is a fluorescent X-ray of the metal included in the current collector in fluorescent X-rays generated from the active material layer.
    Type: Application
    Filed: February 1, 2008
    Publication date: August 7, 2008
    Inventors: Hideharu TAKEZAWA, Takayuki Shirane, Shinya Fujimura, Sadayuki Okazaki, Kazuyoshi Honda
  • Publication number: 20080187834
    Abstract: A method for manufacturing a negative electrode of a battery includes forming an active material layer and a active material layer for measuring both including a material having a characteristic absorption in an infrared region on a surface of a sent current collector and a surface of a measuring current collector that is being sent faster than the current collector, respectively; and irradiating the active material layer for measuring with an infrared ray and measuring a wave number of a reflected infrared ray in order to estimate a composition of at least the active material layer for measuring.
    Type: Application
    Filed: February 1, 2008
    Publication date: August 7, 2008
    Inventors: Hideharu TAKEZAWA, Takayuki Shirane, Shinya Fujimura, Sadayuki Okazaki, Kazuyoshi Honda