Abstract: A vehicle includes a wall having a hanger. The vehicle also includes a floor having a track. A seatback of a seat is supported by the hanger and the track.

Abstract: A lower seating structure comprises an upper support layer, an intermediate resilient layer, a molded bottom seat panel, a seat frame assembly, and a tension member. The molded bottom seat panel extends across a width of the lower seating structure and the tension member is fixedly attached to each of a pair of opposed sides of the molded bottom seat panel and extends across the width of the lower seating structure.

Abstract: An impact absorbing assembly comprises a CFRP part including a first portion and a second portion that are connected by a metal bending hinge connector. The metal bending hinge connector bends in response to an impact force being applied to the assembly to inhibit the CFRP part from cracking. The metal bending hinge connector may be a tubular member that defines an opening extending from a first end to a second end of the tubular member. The tubular member receives the first CFRP part in the first end and the second CFRP part in the second end. The impact absorbing assembly may be, for example, a longitudinally extending rail or a sub-frame arm.

Abstract: An assembly to simulate side impacts to a vehicle includes a rocker, a translatable sled, and one or more displacement members. The rocker is secured to a wall. A b-pillar extends from the rocker and a roof rail is secured to the b-pillar and the wall. The translatable sled is arranged with the wall to impact the b-pillar. The one or more displacement members are secured to the wall and spaced from the rocker to simulate a stiffness of a full vehicle frame during impact between the sled and the b-pillar. A first rocker end constraint may secure a first end of the rocker to the wall. A second rocker end constraint may secure a second end of the rocker to the wall. The constraints may be arranged with the rocker such that the ends of the rocker may pivot relative to the wall.

Abstract: A battery enclosure for the battery of an electric vehicle is disclosed that is provided with cylindrical impact absorbing tubular members. The tubular members are arrayed about the battery enclosure between an inner wall and an outer wall in a spaced relationship. The tubular members are spaced from each other and include internal reinforcing walls that stiffen the battery enclosure and absorb impact loads. The reinforcing walls may be in an X-shaped, Y-shaped or parallel and may be oriented to absorb impact loads to a greater or lesser extent.

Abstract: A subframe for a vehicle includes a subframe structure and a rear end joint. The rear end joint is formed on the subframe structure for attachment to a floor via a bolt. The rear end joint defines a notch, having a collar surrounding the bolt. The rear end joint is configured such that, upon impact, the rear end joint interacts with the bolt to break the collar, split the notch, and detach the subframe structure from the floor.

Abstract: A guard for a restraints control module includes a corrugated base and right and left corrugated sidewalls. The sidewalls extend above the base and are spaced from a restraints control module secured to the base. The sidewalls diverge from each other in a vertical direction above the base and include alternating furrows and ridges that form the corrugations. The furrows and ridges are connected by rib walls that strengthen the guard against lateral collision forces. A method is disclosed for protecting a restraints control module in a side impact collision. According to the method, in a side impact collision, an object driven into the guard bends the sidewall towards the restraints control module to absorb the impact force applied by the object.

Abstract: A battery enclosure for the battery of an electric vehicle is disclosed that is provided with cylindrical impact absorbing tubular members. The tubular members are arrayed about the battery enclosure between an inner wall and an outer wall in a spaced relationship. The tubular members are spaced from each other and include internal reinforcing walls that stiffen the battery enclosure and absorb impact loads. The reinforcing walls may be in an X-shaped, Y-shaped or parallel and may be oriented to absorb impact loads to a greater or lesser extent.

Abstract: A collision countermeasure apparatus for a vehicle includes a longitudinally extending frame rail that defines a transverse opening adjacent a front end. An extension is partially received in a bumper that defines an open end. A pin is received in the transverse opening and has an outer end pivotally connected by a joint to an outboard end of the extension. Collisions outboard of the frame rail drive the extension into the pin and the pin into the rail to laterally displace the vehicle. Collisions inboard of the rail slide the extension outwardly from the bumper and pivot the extension and pin toward each other. Collisions inboard of the rail shift the pin laterally outwardly from the transverse opening.

Abstract: An assembly includes: (a) a sensor including a bolt connector, an anti-rotator configured to snap-fit into a recess, and rails; (b) a cover including a plurality of slots configured to receive the rails and being sized to leave a portion of the bolt connector laterally exposed when finally positioned on the sensor.

Abstract: An assembly for a vehicle includes: a top housing rotatable about a bottom housing via a hinge; a sensor positioned between the top and bottom housings; the top and bottom housings each including a triangular portion that narrows into a rectangular extension portion; the bottom housing including raised bosses defining bolt apertures; the housings including outward indentations and corresponding inward indentations.

Abstract: A vehicle includes a bumper, a floor and a subframe. The subframe is attached to the floor at a plurality of attachment points and below the bumper. The subframe has a base member extending across the subframe, parallel to the bumper and including a bracket. The bracket has first and second tabs connected by a platform extending from the first and second tabs. The bracket is fixedly attached at the second tab and angled relative to the base member such that the second tab is defined closer to the bumper. Upon loading, the first tab moves in a direction substantially parallel to the base member and the platform is deformed substantially perpendicular to the base member.

Abstract: A collision countermeasure apparatus includes an impact absorbing body attached to an outboard side of a sub-frame and a rigid link. The rigid link is attached to the impact absorbing body at an outboard location and extends upward to an outer side of a frame rail. A frontal impact with a rigid barrier outboard of the frame rail drives the impact absorbing body into the link to force the link into the outer side of the frame rail. The force applied to the frame rail by the impact absorbing body laterally displaces the vehicle to reduce the extent of intrusion into the passenger compartment of the vehicle.

Abstract: An assembly to simulate side impacts to a vehicle includes a rocker, a translatable sled, and one or more displacement members. The rocker is secured to a wall. A b-pillar extends from the rocker and a roof rail is secured to the b-pillar and the wall. The translatable sled is arranged with the wall to impact the b-pillar. The one or more displacement members are secured to the wall and spaced from the rocker to simulate a stiffness of a full vehicle frame during impact between the sled and the b-pillar. A first rocker end constraint may secure a first end of the rocker to the wall. A second rocker end constraint may secure a second end of the rocker to the wall. The constraints may be arranged with the rocker such that the ends of the rocker may pivot relative to the wall.

Abstract: A guard for a restraints control module includes a corrugated base and right and left corrugated sidewalls. The sidewalls extend above the base and are spaced from a restraints control module secured to the base. The sidewalls diverge from each other in a vertical direction above the base and include alternating furrows and ridges that form the corrugations. The furrows and ridges are connected by rib walls that strengthen the guard against lateral collision forces. A method is disclosed for protecting a restraints control module in a side impact collision. According to the method, in a side impact collision, an object driven into the guard bends the sidewall towards the restraints control module to absorb the impact force applied by the object.

Abstract: A bracket and restraints control module assembly attached to the tunnel in the floor of a vehicle. The bracket includes a base plate and an intermediate plate supporting the restraints control module. The intermediate plate defines a plurality of holes and is secured by a limited slip connector assembly that extend through laterally elongated slots defined by the base plate and holes in the intermediate plate, respectively. The connector assembly is tightened to a predetermined level of torque so that the intermediate plate can slide relative to the base plate on upper and lower slide surfaces when a collision force of sufficient magnitude is applied to the bracket and RCM assembly.

Abstract: A battery housing for a traction motor battery of a vehicle is disclosed that includes attachments retained by parallel T-shaped guides on the outer surface of the walls of the enclosure. The attachments are oriented to extend either in a horizontal orientation or vertical orientation. The depth of the attachments and shape of the attachments may be selected to meet impact force requirements and packaging space limitations imposed by the structure of the vehicle.

Abstract: A vehicle includes a bumper, a floor and a subframe. The subframe is attached to the floor at a plurality of attachment points and below the bumper. The subframe has a base member extending across the subframe, parallel to the bumper and including a bracket. The bracket has first and second tabs connected by a platform extending from the first and second tabs. The bracket is fixedly attached at the second tab and angled relative to the base member such that the second tab is defined closer to the bumper. Upon loading, the first tab moves in a direction substantially parallel to the base member and the platform is deformed substantially perpendicular to the base member.

Abstract: A collision countermeasure apparatus includes an impact absorbing body attached to an outboard side of a sub-frame and a rigid link. The rigid link is attached to the impact absorbing body at an outboard location and extends upward to an outer side of a frame rail. A frontal impact with a rigid barrier outboard of the frame rail drives the impact absorbing body into the link to force the link into the outer side of the frame rail. The force applied to the frame rail by the impact absorbing body laterally displaces the vehicle to reduce the extent of intrusion into the passenger compartment of the vehicle.