Patents by Inventor Sakai Yokoyama

Sakai Yokoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7669981
    Abstract: An ink jet print head substrate capable of precisely blowing fuse element to store data reliably is provided. An ink jet print head incorporating such a substrate and an ink jet printing apparatus are also provided. The interlayer insulating film formed over the fuse element is made of a material that has a lower melting point than the material of the fuse element and which forms a cavity therein by heat produced when the fuse elements is blown.
    Type: Grant
    Filed: March 19, 2009
    Date of Patent: March 2, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Teruo Ozaki, Ichiro Saito, Sakai Yokoyama, Kenji Ono, Satoshi Ibe, Kazuaki Shibata, Toshiyasu Sakai
  • Patent number: 7641316
    Abstract: An ink jet head circuit board is provided which has heaters to generate thermal energy for ink ejection as they are energized. This circuit board reduces areas of the heaters to achieve higher printing resolution and image quality. This board also prevents a degradation of thermal energy efficiency and reduces power consumption. The protective insulation layer for the electrode wire layer is formed of two layers and one of the two layers is removed from above the heater to improve the heat energy efficiency. The resistor layer is deposited over the electrode wire layer. The patterning for removing the protective insulation layer is done in a wider range than a gap of the electrode wire layer, the gap being used to form the heater. Further, by forming the electrode wires in two layers, a possible reduction in an effective bubble generation area of the heater can be prevented.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: January 5, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Toshiyasu Sakai, Teruo Ozaki, Kenji Ono, Ichiro Saito, Sakai Yokoyama, Satoshi Ibe, Kazuaki Shibata
  • Patent number: 7591071
    Abstract: A semiconductor device includes a lateral end surface and a connection electrode for external electrical connection. The connection electrode is exposed at the side surface. A manufacturing method of the semiconductor device includes steps of forming a linear recess in a silicon substrate between adjacent semiconductor devices, forming, on an inner surface of the recess, the electrode for external electrical connection of one of the semiconductor devices, and a step of separating the one semiconductor device from another on the silicon substrate by cutting the silicon substrate along the linear recess. Forming the electrode includes steps of forming a metal thin film astride a cutting line at which the silicon substrate is to be cut, forming a resist layer and patterning the resist layer on the metal thin film, growing metal at a portion not having the patterned resist layer, and removing the patterned resist layer and the metal thin film below the patterned resist layer.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: September 22, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoshi Ibe, Teruo Ozaki, Ichiro Saito, Sakai Yokoyama, Kenji Ono, Kazuaki Shibata, Toshiyasu Sakai
  • Patent number: 7566116
    Abstract: In an ink jet head circuit board including a heater for generating thermal energy used for ejecting ink in response to application of electricity, a drop in thermal energy efficiency is prevented while reducing an area of the heater to achieve higher-resolution and higher-image-quality printing, and damages on the heater attributable to a manufacturing process are avoided. To achieve this, a resistor layer is disposed on an electrode wire layer; and two protective layers are disposed thereon. Then the upper protective layer is removed in a site above the heater. Accordingly, it is possible to dispose the protective layers without causing a decrease in an effective bubble generating region, and to improve thermal energy efficiency by reducing the effective thickness of the protective layer above the heater. Moreover, the resistor layer is covered with the first protective layer and is thereby prevented from adverse effects in the manufacturing process such as etching processes.
    Type: Grant
    Filed: November 2, 2005
    Date of Patent: July 28, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Ichiro Saito, Toshiyasu Sakai, Teruo Ozaki, Sakai Yokoyama, Kenji Ono, Satoshi Ibe, Kazuaki Shibata
  • Publication number: 20090179938
    Abstract: An ink jet print head substrate capable of precisely blowing fuse element to store data reliably is provided. An ink jet print head incorporating such a substrate and an ink jet printing apparatus are also provided. The interlayer insulating film formed over the fuse element is made of a material that has a lower melting point than the material of the fuse element and which forms a cavity therein by heat produced when the fuse elements is blown.
    Type: Application
    Filed: March 19, 2009
    Publication date: July 16, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: TERUO OZAKI, ICHIRO SAITO, SAKAI YOKOYAMA, KENJI ONO, SATOSHI IBE, KAZUAKI SHIBATA, TOSHIYASU SAKAI
  • Patent number: 7533969
    Abstract: An ink jet print head substrate capable of precisely blowing fuse element to store data reliably is provided. An ink jet print head incorporating such a substrate and an ink jet printing apparatus are also provided. The interlayer insulating film formed over the fuse element is made of a material that has a lower melting point than the material of the fuse element and which forms a cavity therein by heat produced when the fuse elements is blown.
    Type: Grant
    Filed: April 21, 2006
    Date of Patent: May 19, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Teruo Ozaki, Ichiro Saito, Sakai Yokoyama, Kenji Ono, Satoshi Ibe, Kazuaki Shibata, Toshiyasu Sakai
  • Publication number: 20090040264
    Abstract: A fuse element can be reliably blown and data that corresponds to whether or not the fuse element has been blown can be stored with high reliability. A resistor element is provided in a circuit through which an electric current flows to blow the fuse element in the ink jet printing head. The resistor element adjusts the electric current so that, in the process of blowing the fuse element, the current continues to flow for a predetermined duration even after a maximum current has passed through the fuse element. The predetermined duration is longer than a period from a time point when the electric current rises to a time point when the electric current reaches the maximum current.
    Type: Application
    Filed: October 2, 2008
    Publication date: February 12, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Takuya HATSUI, Teruo OZAKI, Ichiro SAITO, Sakai YOKOYAMA, Kazuaki SHIBATA, Takahiro MATSUI
  • Patent number: 7472975
    Abstract: A fuse element can be reliably blown and data that corresponds to whether or not the fuse element has been blown can be stored with high reliability. A resistor element is provided in a circuit through which an electric current flows to blow the fuse element in the ink jet printing head. The resistor element adjusts the electric current so that, in the process of blowing the fuse element, the current continues to flow for a predetermined duration even after a maximum current has passed through the fuse element. The predetermined duration is longer than a period from a time point when the electric current rises to a time point when the electric current reaches the maximum current.
    Type: Grant
    Filed: July 6, 2006
    Date of Patent: January 6, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takuya Hatsui, Teruo Ozaki, Ichiro Saito, Sakai Yokoyama, Kazuaki Shibata, Takahiro Matsui
  • Publication number: 20080188018
    Abstract: An ink jet head circuit board is provided which has heaters to generate thermal energy for ink ejection as they are energized. This circuit board has the heaters formed with high precision to reduce their areas. It also has provisions to protect the electrode wires against corrosion and prevent a progress of corrosion. The substrate is deposited with the thin first electrodes made of a corrosion resistant metal. This is further deposited with the resistor layer. The second electrodes made of aluminum are deposited to overlap the first electrodes to form the heater without causing large dimensional variations among the heaters. With this construction, if a defect should occur in a protective layer on or near the heater, a progress of corrosion can effectively be prevented because the material of the resistor layer is more resistant to encroachment than aluminum and the first electrodes are corrosion resistant.
    Type: Application
    Filed: April 7, 2008
    Publication date: August 7, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazuaki Shibata, Kenji Ono, Teruo Ozaki, Satoshi Ibe, Ichiro Saito, Sakai Yokoyama, Toshiyasu Sakai
  • Patent number: 7393084
    Abstract: For improving adhesion between a protective layer having a portion coming into contact with ink in a substrate for an ink jet head, and a resin layer thereby ensuring reliability in quality over a prolonged period, the invention provides a substrate for an ink jet head including a heat-generating resistor constituting a heat generating portion, an electrode wiring electrically connected with the heat-generating resistor and an upper protective layer provided on the heat-generating resistor and the electrode wiring across an insulating protective layer, wherein after forming an upper protective layer in which a Ta layer is laminated on a layer formed by a TaCr alloy, said Ta layer is selectively patterned and selectively removed so that the liquid flow path member is formed in a portion where the layer formed by said TaCr alloy is exposed by said removing.
    Type: Grant
    Filed: December 25, 2003
    Date of Patent: July 1, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Ichiro Saito, Sakai Yokoyama, Teruo Ozaki, Toshiyasu Sakai
  • Publication number: 20080151007
    Abstract: The present invention provides an ink jet print head that enables an optimum resistance value to be set for a heating resistor that generates ink ejection energy to allow high-quality images to be printed, as well as a method for manufacturing the ink jet print head. Heating resistors with sheet resistance values differing from each other are formed on the same substrate by heating resistant layers.
    Type: Application
    Filed: December 19, 2007
    Publication date: June 26, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yuki Kozuka, Yoshinori Misumi, Ichiro Saito, Sakai Yokoyama
  • Patent number: 7374275
    Abstract: An ink jet head circuit board is provided which has heaters to generate thermal energy for ink ejection as they are energized. This circuit board has the heaters formed with high precision to reduce their areas. It also has provisions to protect the electrode wires against corrosion and prevent a progress of corrosion. The substrate is deposited with the thin first electrodes made of a corrosion resistant metal. This is further deposited with the resistor layer. The second electrodes made of aluminum are deposited to overlap the first electrodes to form the heater without causing large dimensional variations among the heaters. With this construction, if a defect should occur in a protective layer on or near the heater, a progress of corrosion can effectively be prevented because the material of the resistor layer is more resistant to encroachment than aluminum and the first electrodes are corrosion resistant.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: May 20, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazuaki Shibata, Kenji Ono, Teruo Ozaki, Satoshi Ibe, Ichiro Saito, Sakai Yokoyama, Toshiyasu Sakai
  • Patent number: 7338150
    Abstract: A number of steps is reduced by manufacturing an electrode pad connecting a liquid discharge head to an external wiring by the same step of a common wiring for supplying an electric power to a discharge energy generating portion. A number of manufacturing steps of a head is reduced by forming a substrate for a liquid discharge head having an electrode pad and a common wiring for supplying an electric power to a discharge energy as a metal film made of the same material as the electrode pad in accordance with a plating in a step of forming the common wiring of the metal film in accordance with a plating.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: March 4, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoshi Ibe, Teruo Ozaki, Yoshiyuki Imanaka, Takuya Hatsui, Kenji Ono, Ichiro Saito, Sakai Yokoyama, Toshiyasu Sakai, Kazuaki Shibata
  • Patent number: 7306327
    Abstract: The present invention provides a substrate for ink jet including a heating resistor generating thermal energy for discharging an ink from an ink discharge port and an upper protective layer which is formed above the heating resistor and has a contacting surface with the ink. Furthermore, the upper protective layer is made of an amorphous alloy consisting of Ta and Cr in which the content of Ta is more than that of Cr. This constitution allows for the substrate excellent in cavitation resistance and corrosion resistance, and capable of high durability while having similar discharge performance to that of a conventional protective layer made of a Ta film. The present invention further provides an ink jet head comprising the above-mentioned substrate, and a manufacturing method thereof.
    Type: Grant
    Filed: December 25, 2003
    Date of Patent: December 11, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Toshiyasu Sakai, Ichiro Saito, Sakai Yokoyama, Teruo Ozaki
  • Publication number: 20070252873
    Abstract: Provided is a liquid discharge head substrate including: a substrate; a heating resistor layer formed on the substrate; a flow path for a liquid; a wiring layer stacked on the heating resistor layer and having an end portion which forms a step portion on the heating resistor layer; and a protective layer covering the heating resistor layer and the wiring layer including the step portion, and formed between the heating resistor layer and the flow path, in which the protective layer is formed by a Cat-CVD method.
    Type: Application
    Filed: July 6, 2007
    Publication date: November 1, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Ichiro Saito, Teruo Ozaki, Takahiro Matsui, Sakai Yokoyama, Takuya Hatsui, Kazuaki Shibata
  • Publication number: 20070242106
    Abstract: For providing a base member for liquid discharge head having internal surface of liquid flow path and discharge port, suppressed in swelling by liquid and having high precision and high reliability, the invention provides a base member including a base member, an energy generating element for discharging a liquid, formed on the base member, and a resin structure having a liquid discharge port for discharging the liquid and disposed on the base member so as to cover the energy generating element, wherein a protective layer formed by a catalytic chemical vapor deposition is formed on a surface of the resin structure in which the liquid discharge port is opened.
    Type: Application
    Filed: June 27, 2007
    Publication date: October 18, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kazuaki Shibata, Takahiro Matsui, Ichiro Saito, Takuya Hatsui, Sakai Yokoyama, Teruo Ozaki
  • Publication number: 20070206061
    Abstract: A number of steps is reduced by manufacturing an electrode pad connecting a liquid discharge head to an external wiring by the same step of a common wiring for supplying an electric power to a discharge energy generating portion. A number of manufacturing steps of a head is reduced by forming a substrate for a liquid discharge head having an electrode pad and a common wiring for supplying an electric power to a discharge energy as a metal film made of the same material as the electrode pad in accordance with a plating in a step of forming the common wiring of the metal film in accordance with a plating.
    Type: Application
    Filed: May 9, 2007
    Publication date: September 6, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: SATOSHI IBE, TERUO OZAKI, YOSHIYUKI IMANAKA, TAKUYA HATSUI, KENJI ONO, ICHIRO SAITO, SAKAI YOKOYAMA, TOSHIYASU SAKAI, KAZUAKI SHIBATA
  • Patent number: 7255426
    Abstract: A number of steps is reduced by manufacturing an electrode pad connecting a liquid discharge head to an external wiring by the same step of a common wiring for supplying an electric power to a discharge energy generating portion. A number of manufacturing steps of a head is reduced by forming a substrate for a liquid discharge head having an electrode pad and a common wiring for supplying an electric power to a discharge energy as a metal film made of the same material as the electrode pad in accordance with a plating in a step of forming the common wiring of the metal film in accordance with a plating.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: August 14, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoshi Ibe, Teruo Ozaki, Yoshiyuki Imanaka, Takuya Hatsui, Kenji Ono, Ichiro Saito, Sakai Yokoyama, Toshiyasu Sakai, Kazuaki Shibata
  • Publication number: 20070146428
    Abstract: In an ink jet head using a thermal energy for ejecting ink, this invention aims to reliably and uniformly remove kogations deposited on a heat application portion in contact with the ink. To realize this objective, the upper protective layer is arranged in an area including the heat application portion so that it can be electrically connected to serve as an electrode which causes an electrochemical reaction with the ink. The upper protective layer is formed of a material containing a metal which is dissolved by the electrochemical reaction and which does not form, on heating, an oxide film which hinders the dissolution. With this arrangement, a reliable electrochemical reaction can be produced to dissolve a surface layer of the upper protective layer, thereby removing kogations on the heat application portion reliably and uniformly.
    Type: Application
    Filed: December 5, 2006
    Publication date: June 28, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: TOSHIYASU SAKAI, ICHIRO SAITO, TERUO OZAKI, SAKAI YOKOYAMA, TAKAHIRO MATSUI, TAKUYA HATSUI, KAZUAKI SHIBATA
  • Publication number: 20070120902
    Abstract: An ink jet recording head includes a substrate provided with an energy generating element to generate energy used for discharging ink, a discharge port through which the ink is discharged, a supply port for supplying the ink, and an ink path formed on the substrate for making the discharge port and the supply port communicate with each other, wherein wall members forming the ink path are made of an inorganic material, and a space between adjacent ink paths is filled up by a metal layer.
    Type: Application
    Filed: November 17, 2006
    Publication date: May 31, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: TERUO OZAKI, Ichiro Saito, Kenji Ono, Satoshi Ibe, Toshiyasu Sakai, Sakai Yokoyama, Kazuaki Shibata