Patents by Inventor Sakie Okada

Sakie Okada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240261908
    Abstract: The present invention uses a flux which contains a rosin, a rosin amine; one or more types of organic sulfonic acid selected from the group consisting of an alkane sulfonic acid, an alkanol sulfonic acid, and an aromatic sulfonic acid, a thixotropic agent, and a solvent, wherein: the rosin content is 5-50 mass %, inclusive, of the total amount (100 mass %) of the flux, the rosin content is 5-30 mass %, inclusive, of the total amount (100 mass %) of the flux, the organic sulfonic acid content is 0.2-10 mass %, inclusive, of the total amount (100 mass %) of the flux, and the proportion (mass ratio) of the rosin amine content to the organic sulfonic acid content is 3.33-10, inclusive.
    Type: Application
    Filed: May 27, 2022
    Publication date: August 8, 2024
    Inventors: Tomohiro YAMAGAME, Shuta AKATSUKA, Sakie OKADA, Keisuke SHINOZAKI, Kenta INOUE
  • Publication number: 20220402079
    Abstract: A flux containing: a rosin; a solvent (S); a thixotropic agent; and an activator is disclosed. The rosin contains a rosin amine. The solvent (S) contains a first solvent (S1) having a boiling point of 250° C. or less, and the amount of the first solvent (S1) relative to the total amount of the solvent (S) is 50% by mass or more and 100% by mass or less.
    Type: Application
    Filed: June 7, 2022
    Publication date: December 22, 2022
    Inventors: Shuta Akatsuka, Kengo Ohta, Sakie Okada, Yutaka Hashimoto
  • Publication number: 20220331916
    Abstract: A solder paste includes a solder powder and a flux. The flux includes a rosin, an activator, a solvent, and a thixotropic agent containing a polyethylene glycol. A content of the polyethylene glycol is 10 mass % to 20 mass % with respect to a total mass of the flux, a content of the thixotropic agent excluding the polyethylene glycol is 5 mass % or less with respect to the total mass of the flux, and a content of the rosin is more than 15 mass % and 50 mass % or less with respect to the total mass of the flux.
    Type: Application
    Filed: August 28, 2020
    Publication date: October 20, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ryuji UKAI, Kengo OHTA, Sakie OKADA, Kazuya KITAZAWA
  • Patent number: 11298780
    Abstract: Provided is flux containing rosin-based resin, a solvent, a thixotropic agent and an activator. The thixotropic agent includes any or both of hardened castor oil and bisamide-based thixotropic agent. The contents of the hardened castor oil and the bisamide-based thixotropic agent are respectively within the range of 4 wt. % or more and 10 wt. % or less and the range of 1 wt. % or more and 5 wt. % or less based on the total weight of the flux. The contents of the thixotropic agent are within the range of 5 wt. % or more and 15 wt. % or less based on the total weight of the flux. The activator includes hydrohalide, a halogenated aliphatic compound and an imidazole compound. The contents of the halogen in the flux are within the range of 9000 ppm or more and 50000 ppm or less.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: April 12, 2022
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroaki Kawamata, Hayato Kaise, Syuta Akatsuka, Kengo Ohta, Sakie Okada
  • Publication number: 20210299799
    Abstract: Provided is flux containing rosin-based resin, a solvent, a thixotropic agent and an activator. The thixotropic agent includes any or both of hardened caster oil and bisamide-based thixotropic agent. The contents of the hardened caster oil and the bisamide-based thixotropic agent are respectively within the range of 4 wt. % or more and 10 wt. % or less and the range of 1 wt. % or more and 5 wt. % or less based on the total weight of the flux. The contents of the thixotropic agent are within the range of 5 wt. % or more and 15 wt. % or less based on the total weight of the flux. The activator includes hydrohalide, a halogenated aliphatic compound and an imidazole compound. The contents of the halogen in the flux are within the range of 9000 ppm or more and 50000 ppm or less.
    Type: Application
    Filed: March 26, 2021
    Publication date: September 30, 2021
    Inventors: Hiroaki Kawamata, Hayato Kaise, Syuta Akatsuka, Kengo Ohta, Sakie Okada
  • Publication number: 20210213570
    Abstract: Provided is flux used for soldering and solder paste using the same. The flux used for an air-dispensing method contains a solvent, a high viscosity solvent of 1, 2, 6-hexantriol and isobornyl cyclohexanol, and a thixotropic agent but does not contain rosin. The flux used for the air-dispensing method and a jet-dispensing method contains a solvent, a high viscosity solvent of 1, 2, 6-hexantriol and isobornyl cyclohexanol, a thixotropic agent and rosin.
    Type: Application
    Filed: January 11, 2021
    Publication date: July 15, 2021
    Inventors: Yusuke Kawano, Hayato Kaise, Syuta Akatsuka, Kengo Ohta, Sakie Okada
  • Patent number: 10350712
    Abstract: A solder paste whereby metal does not flow out of a joint during a second or subsequent reflow heating stage. The solder paste exhibits high joint strength at room temperature and at high temperatures, excels in terms of temporal stability, exhibits minimal void formation, and can form highly cohesive joints. The solder paste comprises a powdered metal component and a flux component, the powdered metal component comprising: a powdered intermetallic compound that comprises copper and tin and has metal barrier layers covering the surfaces thereof and a solder powder including tin as a main component. Neither the powdered intermetallic compound nor the solder powder contains a copper-only phase, inhibiting the elution of copper ions into the flux.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: July 16, 2019
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motoki Koroki, Shunsaku Yoshikawa, Sakie Okada, Taro Itoyama, Hideyuki Komuro, Naoko Hirai, Keitaro Shimizu
  • Patent number: 10322462
    Abstract: A method of printing solder paste on a substrate through minute apertures in a mask member, in which the solder paste is supplied to the apertures of the mask member under less than atmospheric pressure and has a viscosity so that the solder paste is filled in the apertures under atmospheric pressure. It is preferable that the solder paste has a viscosity of 50 through 150 Pa·s and a thixotropic ratio of 0.3 through 0.5. Further, the solder paste is obtained by mixing a flux containing solvent having a boiling point such that volatilization thereof is suppressed under the less than atmospheric pressure and solder powders. It is preferable that in the flux, the solvent having the boiling point of 240° C. or more is used and the solvent is octanediol.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: June 18, 2019
    Assignee: Senju Metal Industry Co., Ltd.
    Inventor: Sakie Okada
  • Patent number: 9987710
    Abstract: A solder paste whereby metal does not flow out of a joint during a second or subsequent reflow heating stage. The solder paste excels in terms of temporal stability and exhibits high joint strength at room temperature and at high temperatures. The solder paste comprises a powdered metal component and a flux component, the powdered metal component comprising: 10-70 mass % of a powdered intermetallic compound comprising copper and tin and 30-90 mass % of a solder powder including tin as a main component. Neither the powdered intermetallic compound nor the solder powder contains a copper-only phase, inhibiting the elution of copper ions into the flux.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: June 5, 2018
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Motoki Koroki, Shunsaku Yoshikawa, Sakie Okada, Taro Itoyama, Hideyuki Komuro, Naoko Hirai, Keitaro Shimizu
  • Publication number: 20170157691
    Abstract: A method of printing solder paste on a substrate through minute apertures in a mask member, in which the solder paste is supplied to the apertures of the mask member under less than atmospheric pressure and has a viscosity so that the solder paste is filled in the apertures under atmospheric pressure. It is preferable that the solder paste has a viscosity of 50 through 150 Pa·s and a thixotropic ratio of 0.3 through 0.5. Further, the solder paste is obtained by mixing a flux containing solvent having a boiling point such that volatilization thereof is suppressed under the less than atmospheric pressure and solder powders. It is preferable that in the flux, the solvent having the boiling point of 240° C. or more is used and the solvent is octanediol.
    Type: Application
    Filed: December 29, 2016
    Publication date: June 8, 2017
    Applicant: Senju Metal Industry Co., Ltd.
    Inventor: Sakie OKADA
  • Publication number: 20170120397
    Abstract: A method of preventing variation of the viscosity of a solder paste, and flux for producing solder paste, viscosity of which is prevented from varying. In the flux, which is suitable to be mixed with solder powder to produce the solder paste, an amount of methacrylate polymer which reduces a thixotropic index of the solder paste and enhances viscosity thereof is contained. As the methacrylate polymer, polyalkyl methacrylate having an alkyl group is preferable, and it is preferable that an addition amount of polyalkyl methacrylate is 05.-5.0 mass % of the flux. Further, as a thixotropic agent, hardened castor oil is preferably added.
    Type: Application
    Filed: December 9, 2016
    Publication date: May 4, 2017
    Applicant: Senju Metal Industry Co., Ltd.
    Inventors: Sakie OKADA, Motoki KOROKI, Hiroaki ISEKI, Taro ITOYAMA
  • Patent number: 9597753
    Abstract: A solder paste whereby metal does not flow out of a joint during a second or subsequent reflow heating stage. The solder paste excels in terms of temporal stability and exhibits high joint strength at room temperature and at high temperatures. The solder paste comprises a powdered metal component and a flux component, the powdered metal component comprising: 10-70 mass % of a powdered intermetallic compound comprising copper and tin and 30-90 mass % of a solder powder including tin as a main component. Neither the powdered intermetallic compound nor the solder powder contains a copper-only phase, inhibiting the elution of copper ions into the flux.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: March 21, 2017
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Motoki Koroki, Shunsaku Yoshikawa, Sakie Okada, Taro Itoyama, Hideyuki Komuro, Naoko Hirai, Keitaro Shimizu
  • Publication number: 20160158896
    Abstract: A solder paste whereby metal does not flow out of a joint during a second or subsequent reflow heating stage. The solder paste excels in terms of temporal stability and exhibits high joint strength at room temperature and at high temperatures. The solder paste comprises a powdered metal component and a flux component, the powdered metal component comprising the following: 10-70 mass % of a powdered intermetallic compound comprising copper and tin and 30-90 mass % of a solder powder including tin as a main component. Neither the powdered intermetallic compound nor the solder powder contains a copper-only phase, inhibiting the elution of copper ions into the flux.
    Type: Application
    Filed: March 28, 2014
    Publication date: June 9, 2016
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motoki Koroki, Shunsaku Yoshikawa, Sakie Okada, Taro Itoyama, Hideyuki Komuro, Naoko Hirai, Keitaro Shimizu
  • Publication number: 20160158897
    Abstract: A solder paste whereby metal does not flow out of a joint during a second or subsequent reflow heating stage. The solder paste exhibits high joint strength at room temperature and at high temperatures, excels in terms of temporal stability, exhibits minimal void formation, and can form highly cohesive joints. The solder paste comprises a powdered metal component and a flux component, the powdered metal component comprising: a powdered intermetallic compound that comprises copper and tin and has metal barrier layers covering the surfaces thereof and a solder powder including tin as a main component. Neither the powdered intermetallic compound nor the solder powder contains a copper-only phase, inhibiting the elution of copper ions into the flux.
    Type: Application
    Filed: March 28, 2014
    Publication date: June 9, 2016
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motoki Koroki, Shunsaku Yoshikawa, Sakie Okada, Taro Itoyama, Hideyuki Komuro, Naoko Hirai, Keitaro Shimizu
  • Publication number: 20150027589
    Abstract: A solder paste which solves any nozzle clogging that suddenly occurs in a case of being used in a discharging method and which also realizes residue-free because flux is decomposed by heating during soldering. In the solder paste produced by mixing solder powders with the flux, the flux is flux containing polyalkyl-methacrylate of not less than 1.0 mass % and less than 2.0 mass % as methacrylate polymer of an amount such that it prevents the solder powders from being sedimented at ordinary temperature and it is decomposed or evaporated in the process of heating during the soldering, and containing stearic acid amide of not less than 5.0 mass % and less than 15.0 mass %, as viscosity modifier, wherein viscosity is 50 through 150 Pa·s. It is preferable that the content of flux in the solder paste is not less than 11 mass % and less than 13 mass %.
    Type: Application
    Filed: December 25, 2012
    Publication date: January 29, 2015
    Applicants: Senju Metal Industry Co., Ltd., Denso Corporation
    Inventors: Sakie Okada, Motoki Koroki, Hiroaki Iseki, Taro Itoyama, Yoshitsugu Sakamoto, Hiromasa Hayashi
  • Publication number: 20140130940
    Abstract: To provide solder paste that can be filled in minute apertures. The solder paste that is printed on a substrate through a mask member in which apertures are formed is supplied to the apertures of the mask member under decompression pressure and has a viscosity so that the solder paste is filled in the apertures under atmospheric pressure. It is preferable that the solder paste has a viscosity of 50 through 150 Pa·s and a thixotropic ratio of 0.3 through 0.5. Further, the solder paste is obtained by mixing a flux containing solvent having a boiling point such that volatilization thereof is suppressed under the decompression pressure and solder powders. It is preferable that in the flux, the solvent having the boiling point of 240° C. or more is used and the solvent is octanediol.
    Type: Application
    Filed: June 8, 2012
    Publication date: May 15, 2014
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Sakie Okada
  • Publication number: 20130333807
    Abstract: To provide flux for producing solder paste, viscosity of which is prevented from varying. In the flux which is mixed with solder powder to produce the solder paste, an amount of methacrylate polymer which reduces a thixotropic index of the solder paste and enhances viscosity thereof is contained. As the methacrylate polymer, polyalkyl methacrylate having an alkyl group is preferable and it is preferable that an addition amount of polyalkyl methacrylate is 0.5-5.0 mass % thereof. Further, as the thixotropic agent, hardened castor oil is preferably added.
    Type: Application
    Filed: February 28, 2012
    Publication date: December 19, 2013
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Sakie Okada, Motoki Koroki, Hiroaki Iseki, Taro Itoyama
  • Publication number: 20130333806
    Abstract: To provide flux which has a property of suppression of sedimentation of the solder powder, dissolves by heating at the time of the soldering to remain no residue and does not block any wettability of the solder. In the flux which is mixed with solder powder to produce the solder paste, an amount of methacrylate polymer which suppresses of sedimentation of the solder powder at a normal temperature range and dissolves or vaporizes during a heating course at the time of the soldering. As the methacrylate polymer, polyalkyl methacrylate having an alkyl group is preferable and it is preferable that an addition amount of polyalkyl methacrylate is not less than 0.1 mass % through less than 1.0 mass %. It is also preferable to contain further a solvent having at least three OH groups.
    Type: Application
    Filed: February 28, 2012
    Publication date: December 19, 2013
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Sakie Okada, Motoki Koroki, Hiroaki Iseki, Taro Itoyama