Abstract: A system and method for sealing a tube of a hot isostatic pressing (HIP) canister is provided. The system includes an induction heater configured to heat a portion of the tube to a predetermined temperature; and a crimper configured to plastically deform the portion of the tube heated by the induction coil element such that inner surfaces of the portion of the tube are welded together. The method includes heating, by induction, a portion of the tube to a predetermined temperature; and plastically deforming the portion of the tube after being heated such that inner surfaces of the portion of the tube are welded together.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material. In some embodiments, the waste material includes nuclear waste such as calcined material. In certain embodiments, the device includes a container having a container body, a filling port configured to couple with a filling nozzle and a filling plug, and an evacuation port having a filter. The evacuation port is configured to couple with an evacuation nozzle and an evacuation plug. In certain embodiments, the method includes (a) adding hazardous waste material via a filling nozzle coupled to a filling port of a container, the container including an evacuation port, (b) evacuating the container during adding of the hazardous waste material via an evacuation nozzle coupled to an evacuation port of the container, (c) sealing the filling port, (d) heating the container, and (e) sealing the evacuation port.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: There is disclosed a system for dispensing granular material, comprising: a nozzle attached to a granular filler configured to couple with a trefoil filling port attached to a can for hot isostatic pressing, wherein the nozzle opens and closes via a rotary actuation. In an embodiment, the system comprises a single fill port design, such as one having a concentric, tube-in-tube design. There is also disclosed a method of filling a container with a granular material, by connecting a filling nozzle to a filling port, opening/closing the filling nozzle, attaching the filling nozzle to the filling port, aligning at least one opening of the filling nozzle with an opening in the filling port; and dispensing granular material into the container.

Abstract: A canister for interim storage and subsequent consolidation of waste materials via hot pressing and comprising at least one ion exchange material. The canister is configured to house the ion exchange material after it is exchanged with a contaminating ion without releasing the contaminating ion and to consolidate waste materials via hot-isostatic pressing. A method comprising contacting a fluid waste with an ion exchange material.

Abstract: A container for the consolidation of waste materials including radioactive containing waste, and a method of consolidating such materials. The container comprises an outer cylinder and an inner cylinder comprising internal compression plates that are designed to resist collapse during consolidation, and therefore control the size of the consolidated container to a predictable shape and dimension. The container is sufficient to hold a variety of materials, including hazardous, toxic, or radioactive waste, and the container is configured to hold such waste without releasing it to the environment.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material such as calcined material. In certain embodiments, the system comprises a filling nozzle having a valve body having a distal end and an outer surface, the outer surface proximate the distal end being configured to sealingly and removeably couple to an inner surface of a filling port of the container. In certain embodiments, the method comprises (a) coupling an outer surface of a filling nozzle with an inner surface of a filling port of a container to form a first seal (b) adding hazardous waste material into the container (c) decoupling the filling port from the filling nozzle and (d) inserting a fill plug into the filling port, the fill plug forming a second seal with the inner surface of the filling port, the second seal being distally spaced from at least a portion of the first seal with respect to the container.

Abstract: A method for treating a fluid waste, comprising adding one or more process additives to the fluid waste in an amount sufficient to change the wasteform chemistry is disclosed. The addition step may be chosen from adding a dispersant or a deflocculant an additive to decrease the reactive metal components, to bind fission products and decrease volatilization of toxic or radioactive elements or species during thermal treatment, or to target and react with the fine particle size component of the waste to decrease dusting and immobilize components in a durable phase. After mixing the fluid waste with the described additives the waste is eventually hot-isostatic pressing, to form a durable and stable waste form.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material. In some embodiments, the waste material includes nuclear waste such as calcined material. In certain embodiments, the device includes a container having a container body, a filling port configured to couple with a filling nozzle and a filling plug, and an evacuation port having a filter. The evacuation port is configured to couple with an evacuation nozzle and an evacuation plug. In certain embodiments, the method includes (a) adding hazardous waste material via a filling nozzle coupled to a filling port of a container, the container including an evacuation port, (b) evacuating the container during adding of the hazardous waste material via an evacuation nozzle coupled to an evacuation port of the container, (c) sealing the filling port, (d) heating the container, and (e) sealing the evacuation port.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material. In some embodiments, the waste material includes nuclear waste such as calcined material. In certain embodiments, the device includes a container having a container body, a filling port configured to couple with a filling nozzle and a filling plug, and an evacuation port having a filter. The evacuation port is configured to couple with an evacuation nozzle and an evacuation plug. In certain embodiments, the method includes (a) adding hazardous waste material via a filling nozzle coupled to a filling port of a container, the container including an evacuation port, (b) evacuating the container during adding of the hazardous waste material via an evacuation nozzle coupled to an evacuation port of the container, (c) sealing the filling port, (d) heating the container, and (e) sealing the evacuation port.

Abstract: A furnace isolation chamber for containing a component to be Hot Isostatically Pressed is disclosed. The disclosed furnace includes inherent passive features to assist in the containment of released toxic gases via a thermal gradient within the chamber. The chamber comprises longitudinally cylindrical sidewalls; a top end extending between and permanently connected to the sidewalls, thereby closing one end of the chamber; and a movable bottom end, which is opposite the top end and forms a base end of the chamber. The movable bottom end is adapted to receive the component, and comprises a mechanism for raising and lowering the component into the high temperature zone of the furnace in the HIP system. The isolation chamber forms an integral part of the HIP system with the base end of the chamber comprising a cool zone as a result of being located outside of the high temperature zone of the furnace.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material such as calcined material. In certain embodiments, the system comprises a filling nozzle having a valve body having a distal end and an outer surface, the outer surface proximate the distal end being configured to sealingly and removeably couple to an inner surface of a filling port of the container. In certain embodiments, the method comprises (a) coupling an outer surface of a filling nozzle with an inner surface of a filling port of a container to form a first seal (b) adding hazardous waste material into the container (c) decoupling the filling port from the filling nozzle and (d) inserting a fill plug into the filling port, the fill plug forming a second seal with the inner surface of the filling port, the second seal being distally spaced from at least a portion of the first seal with respect to the container.

Abstract: The present invention provides systems, methods and devices for storing and/or disposing of hazardous waste material such as calcined material. In certain embodiments, the system comprises a filling nozzle having a valve body having a distal end and an outer surface, the outer surface proximate the distal end being configured to sealingly and removeably couple to an inner surface of a filling port of the container. In certain embodiments, the method comprises (a) coupling an outer surface of a filling nozzle with an inner surface of a filling port of a container to form a first seal (b) adding hazardous waste material into the container (c) decoupling the filling port from the filling nozzle and (d) inserting a fill plug into the filling port, the fill plug forming a second seal with the inner surface of the filling port, the second seal being distally spaced from at least a portion of the first seal with respect to the container.

Abstract: There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 ?m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100,000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Abstract: There is disclosed a container for the consolidation of materials, such as waste materials including radioactive containing waste. The container comprises an outer cylinder and an inner cylinder comprising internal compression plates that are designed to resist collapse during consolidation, and therefore control the size of the consolidated container to a predictable shape and dimension. The container is sufficient to hold a variety of materials, including hazardous, toxic, or radioactive waste, and the container is configured to hold such waste without releasing it to the environment. There is also disclosed a method of consolidating such materials using the container described herein.

Abstract: There is disclosed a system for dispensing granular material, comprising: a nozzle attached to a granular filler configured to couple with a trefoil filling port attached to a can for hot isostatic pressing, wherein the nozzle opens and closes via a rotary actuation. In an embodiment, the system comprises a single fill port design, such as one having a concentric, tube-in-tube design. There is also disclosed a method of filling a container with a granular material, by connecting a filling nozzle to a filling port, opening/closing the filling nozzle, attaching the filling nozzle to the filling port, aligning at least one opening of the filling nozzle with an opening in the filling port; and dispensing granular material into the container.

Abstract: There is disclosed a vertical vibratory thermal treatment system, comprising a heating section for thermally treating material, a retort section that is located within or connected to the heating section and includes at least one elevator system for vertically moving the material to the heating section. The disclosed elevator system is isolated from other parts of the thermal treatment section by an enclosure thereby allowing for flexibility and simplicity in the design of the retort section. There is also disclosed a method of treating materials, including hazardous or radioactive materials, such as a powder, sand, granule, gravel, agglomerate or other form of particle or combinations thereof, using the system described herein.

Abstract: A method for treating a fluid waste, comprising adding one or more process additives to the fluid waste in an amount sufficient to change the wasteform chemistry is disclosed. The addition step may be chosen from adding a dispersant or a deflocculant an additive to decrease the reactive metal components, to bind fission products and decrease volatilization of toxic or radioactive elements or species during thermal treatment, or to target and react with the fine particle size component of the waste to decrease dusting and immobilize components in a durable phase. After mixing the fluid waste with the described additives the waste is eventually hot-isostatic pressing, to form a durable and stable waste form.

Abstract: There is disclosed a canister for interim storage and subsequent consolidation of waste materials via hot pressing. In an embodiment, the canister comprises at least one ion exchange material, and is configured to: house the ion exchange material after it is exchanged with a contaminating ion without releasing the contaminating ion; and consolidate via hot-isostatic pressing. There is also disclosed a contacting a fluid waste with an ion exchange material, wherein the ion exchange material is located in a canister; evacuating the canister; and hot isostatically pressing (HIP) the canister until it collapses under HIP conditions.