Patents by Inventor Sameer Vijay

Sameer Vijay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12577335
    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: March 17, 2026
    Assignee: BOREALIS GMBH
    Inventors: Mohammad Al-haj Ali, Michiel Bergstra, Erik Eriksson, Sameer Vijay, Christof Wumitsch, Samuli Zitting, Henry Sleijster, Noureddine Ajellal
  • Publication number: 20260035488
    Abstract: The present invention relates to a process for preparing an alpha-olefin feed stream comprising providing a low-pressure initial stream comprising a hydrocarbon solvent at a low pressure level in the range of from below atmospheric pressure to 15 barg; pressurizing the low-pressure initial stream to a medium pressure level in the range of from greater than 15 to 45 barg to form a medium-pressure initial stream; pressurizing the medium-pressure initial stream to a high pressure level in the range of from greater than 45 to 300 barg to form a high-pressure initial stream; wherein a monomer stream comprising an alpha-olefin monomer is introduced into the medium-pressure initial stream at medium pressure level and/or into the high-pressure initial stream at high pressure level, and one or more comonomer streams comprising at least one alpha-olefin comonomer is/are introduced into the low-pressure initial stream at low pressure level, and/or into the medium-pressure initial stream at medium pressure level, and/or
    Type: Application
    Filed: January 24, 2024
    Publication date: February 5, 2026
    Applicant: BOREALIS AG
    Inventors: Mohammad AL-HAJ ALI, Henry SLEIJSTER, Mubashar SATTAR, Samuli ZITTING, Jukka RÄSÄNEN, Sameer VIJAY
  • Publication number: 20250206928
    Abstract: The present invention relates to polyethylene mixed color blend having (i) a melt flow rate (ISO1133, 5.0 kg; 190° C.) of 0.1 to 10 g/10 min, (ii) a density of 950 to 990 kg/m3 (ISO1183); (iii) a C2 fraction in amount of at least 95.0 wt.-%, as measured by 13C-NMR of the d2-tetrachloroethylene soluble fraction; (iv) a homopolymer fraction (HPF) content determined according to Chemical Composition Analysis by Cross Fractionation Chromatography (CFC) in the range from 73.0 to 91.0 wt.-%; (v) a copolymer fraction (CPF) content determined according to Chemical Composition Analysis Cross Fractionation Chromatography (CFC) in the range from 10.0 to 22.0 wt.-%; (vi) a total content of heavy metals selected from Cr, Cd, Hg and Pb of not more than 100 ppm with respect to the total polyethylene blend, as measured by x-ray fluorescence (XRF); and (vii) a Full Notch Creep Test (FNCT) determined according to ISO 16770-2019 at 50° C. and 6.0 MPa in 2 wt.-% Arkopal N100, of at least 3.
    Type: Application
    Filed: March 20, 2023
    Publication date: June 26, 2025
    Inventors: Tuan Anh Tran, Andreas Nagl, Doris Machl, Yi Liu, Peter Denifl, Kilian Piettre, Christian Goetzloff, Michael Hettrich-Keller, Sameer Vijay, Hans-Jurgen Priesters, Oliver Lambertz
  • Publication number: 20250187245
    Abstract: A mechanical polyolefin recycling process, comprising a particular combination of processing steps in a given order, providing access to highly pure recycled polyolefin grades, having well balanced mechanical and optical properties that are superior to those typically seen in similar recycled polyolefin grades and a mechanical polyolefin recycling apparatus configured for carrying out the mechanical polyolefin recycling process
    Type: Application
    Filed: March 20, 2023
    Publication date: June 12, 2025
    Inventors: Peter Denifl, Kilian Piettre, Christian Goetzloff, Michael Hettrich-Keller, Doris Machl, Sameer Vijay, Hans-Jürgen Priesters, Oliver Lambertz
  • Publication number: 20250170761
    Abstract: The present invention concerns a polypropylene mixed color blend having (i) a crystalline fraction (CF) content determined according to CRYSTEX QC analysis, in the range from 85.0 to 95.0 wt.-%, (ii) a soluble fraction (SF) content in the range from 5.0 to 15.0 wt.-%, (iii) a total ethylene content (C2), in the range from 2.0 to 10.0 wt.-%, (iv) said crystalline fraction (CF) has a propylene content (C3 (CF)) as determined by FT-IR spectroscopy calibrated by quantitative 13C-NMR spectroscopy, in the range from 93.0 to 99.0 wt.-%; (v) said crystalline fraction (CF) has an ethylene content (C2 (CF)), as determined by FT-IR spectroscopy calibrated by quantitative 13C-NMR spectroscopy, in the range from [C2]-3.4 wt.-% to [C2]-0.2 wt.-%, wherein [C2] is the total ethylene content (C2) defined in (iii), (vi) a CIELAB color space (L*a*b*) measured according to DIN EN ISO 11664-4, of L* from 30.0 to 73.0; a* from ?10 to 25; and b* from ?5 to 20.
    Type: Application
    Filed: March 20, 2023
    Publication date: May 29, 2025
    Inventors: Tuan Anh Tran, Andreas Nagl, Doris Machl, Peter Denifl, Kilian Piettre, Christian Goetzloff, Michael Hettrich-Keller, Sameer Vijay, Hans-Jurgen Priesters, Oliver Lambertz
  • Publication number: 20250065539
    Abstract: A mechanical polyolefin recycling process. comprising a particular combination of processing steps in a given order, providing access to highly pure recycled polyolefin grades.
    Type: Application
    Filed: December 22, 2022
    Publication date: February 27, 2025
    Inventors: Peter Denifl, Kilian Piettre, Christian Goetzloff, Michael Hettrich-Keller, Doris Machl, Sameer Vijay, Hans-Jürgen Priesters, Oliver Lambertz
  • Patent number: 11708425
    Abstract: Described herein is a polymerization reactor system comprising at least one loop reactor and/or at least one transfer line, and further comprising at least one withdrawal valve, wherein the at least one withdrawal valve is mounted to a wall of a lower horizontal segment of the loop reactor and/or to a wall of the transfer line, at an angle a of more than 0° and equal to or less than 85°, determined from perpendicular to a tangent of the wall at the mounting position in flow direction of a slurry in the loop reactor and/or in the transfer line.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: July 25, 2023
    Assignee: BOREALIS AG
    Inventors: Christof Wurnitsch, Sameer Vijay, Erno Elovainio
  • Publication number: 20230002575
    Abstract: The present invention relates to a method for removing a foreign material from the surface of an article comprising the following steps: i) providing an article having a surface covered at least partly with a foreign material; ii) contacting the article provided in step i) with a cleaning medium being an acid having a pKa in the range from ?10 to 7 having a minimum concentration of 1 wt.
    Type: Application
    Filed: November 2, 2020
    Publication date: January 5, 2023
    Inventors: Simon Anthony Jones, Kilian Piettre, Sameer Vijay
  • Patent number: 11518863
    Abstract: Disclosed is a process for treating plastic waste chips containing a blend of polypropylene and polyethylene in an amount of at least 83.0 wt.-% to less than 100 wt.-% and further containing C7 to C11 aldehydes in an amount of 8000 ppb to 20000 ppb and limonene in an amount of 5 ppm to 500 ppm, the process comprising subjecting said plastic waste chips, in a fixed bed without stirring under standard pressure or reduced pressure, to a gas flow for achieving a Reynolds number in the range of 35 to 1200 at a temperature in the range of 20° C. to a point 10° C. below the Vicat softening point (10N, ISO 306) of said plastic waste and recovering the treated plastic waste chips containing C7 to C11 aldehydes in a total amount of 50 ppb to less than 5000 ppb limonene in an amount of 0.5 to 5 ppm.
    Type: Grant
    Filed: July 6, 2020
    Date of Patent: December 6, 2022
    Assignee: Borealis AG
    Inventor: Sameer Vijay
  • Publication number: 20220380498
    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.
    Type: Application
    Filed: December 7, 2020
    Publication date: December 1, 2022
    Inventors: Mohammad Al-haj Ali, Michiel Bergstra, Erik Eriksson, Sameer Vijay, Christof Wumitsch, Samuli Zitting, Henry Sleijster, Noureddine Ajellal
  • Patent number: 11512157
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: November 29, 2022
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Patent number: 11485636
    Abstract: The invention provides a process for separating hydrogen from a gaseous feed stream in a polymerisation process, comprising the steps i) polymerising an olefin monomer and optionally at least one olefin comonomer, in the presence of a solvent optionally in the presence of hydrogen, so as to form a polymerisation reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen; ii) separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen; iii) feeding said unreacted monomer(s) and hydrogen to a condenser so as to form said gaseous feed stream; iv) contacting said gaseous feed stream with a hydrogen separating membrane so as to form a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: November 1, 2022
    Assignee: BOREALIS AG
    Inventor: Sameer Vijay
  • Publication number: 20220275221
    Abstract: A method for removing ink and/or a foreign material different from ink from the surface of an article, wherein at least a part of the surface of the article comprises a polymer, the method includes: i) providing an ink imprinted article and/or an article having a surface covered at least partly by a foreign material different from ink; ii) contacting the article provided in step i) with an acid having a pKa in the range from ?10 to 7 having a minimum concentration of 1 wt.-% for solving the ink and/or the foreign material different from ink or their degradation products in the acid; iii) separating the acid and the therein dissolved ink- and/or foreign material different from ink or their degradation products from the article to obtain a deinked article and/or an article with a surface free from foreign material.
    Type: Application
    Filed: July 16, 2020
    Publication date: September 1, 2022
    Inventors: Simon Anthony Jones, Rebeca Reguillo Carmona, Kilian Piettre, Sameer Vijay, David Ganglberger
  • Publication number: 20220204719
    Abstract: Disclosed is a process for treating plastic waste chips containing a blend of polypropylene and polyethylene in an amount of at least 83.0 wt.-% to less than 100 wt.-% and further containing C7 to C11 aldehydes in an amount of 8000 ppb to 20000 ppb limonene in an amount of 5 ppm to 500 ppm, the process comprising subjecting said plastic waste chips, in a fixed bed without stirring under standard pressure or reduced pressure, to a gas flow for achieving a Reynolds number in the range of 35 to 1200 at a temperature in the range of 20° C. to a point 10° C. below the Vicat softening point (10N, ISO 306) of said plastic waste and recovering the treated plastic waste chips containing C7 to C11 aldehydes in a total amount of 50 ppb to less than 5000 ppb limonene in an amount of 0.5 to 5 ppm.
    Type: Application
    Filed: July 6, 2020
    Publication date: June 30, 2022
    Applicant: BOREALIS AG
    Inventor: Sameer VIJAY
  • Patent number: 11149096
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapor phase coexist; (B) withdrawing a vapor stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first bottom stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; characterized in that at least a part of the second overhead stream is withdrawn as a purge stream.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: October 19, 2021
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Publication number: 20210171677
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
    Type: Application
    Filed: November 22, 2018
    Publication date: June 10, 2021
    Inventors: Mohammad AL-HAJ ALI, Erik ERIKSSON, Guhan MATHIVANAN, Jukka RÄSÄNEN, Henry SLEIJSTER, Sameer VIJAY, Samuli ZITTING
  • Publication number: 20210009414
    Abstract: The invention provides a process for separating hydrogen from a gaseous feed stream in a polymerisation process, comprising the steps i) polymerising an olefin monomer and optionally at least one olefin comonomer, in the presence of a solvent optionally in the presence of hydrogen, so as to form a polymerisation reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen; ii) separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen; iii) feeding said unreacted monomer(s) and hydrogen to a condenser so as to form said gaseous feed stream; iv) contacting said gaseous feed stream with a hydrogen separating membrane so as to form a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream.
    Type: Application
    Filed: February 22, 2019
    Publication date: January 14, 2021
    Applicant: BoreAlis AG
    Inventor: Sameer VIJAY
  • Patent number: 10829610
    Abstract: The present invention deals with a process for polymerising olefins in a solution and withdrawing a stream of the solution from the polymerisation reactor and passing it to a sequence of heating steps. The heated solution is passed to a separation step, which is conducted at a pressure of no more than 15 bar and in which separation step a liquid phase comprising the polymer and a vapour phase coexist. A vapour stream and a concentrated solution stream comprising the polymer are withdrawn from the separation step. At least a part of the vapour stream is passed to the first polymerisation reactor, to the second polymerisation reactor or to both.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: November 10, 2020
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Michiel Bergstra, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Christof Wurnitsch, Samuli Zitting, Vasileios Kanellopoulos, Jani Aho
  • Publication number: 20200277413
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first bottom stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; characterised in that at least a part of the second overhead stream is withdrawn as a purge stream.
    Type: Application
    Filed: November 22, 2018
    Publication date: September 3, 2020
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Patent number: 10759880
    Abstract: A process for producing a polymer composition comprising the steps (A) to (M) as recited herein, involving the polymerization, in a polymerization reactor of a first polymer, a first stream thereof being passed into a first separator wherein a first liquid phase comprising the polymer and a first vapor phase coexist; withdrawing a first vapor stream and a first concentrated solution stream comprising the polymer from the first separator, passing at least a part of the first vapor stream to a first fractionator; withdrawing a first overhead stream and a first bottom stream from the first fractionator; recovering at least a part of the first overhead stream as a first recycle stream and passing it to the polymerization reactor; passing the first concentrated solution stream from the first separator to a second separator, wherein a second liquid phase comprising the polymer and a second vapor phase coexist; passing at least a part of the second vapor stream to a second fractionator; withdrawing a second overhead
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: September 1, 2020
    Assignee: Borealis AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Henry Sleijster, Sameer Vijay, Christof Wurnitsch, Samuli Zitting