Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

Abstract: The present disclosure relates to a vacuum dewatering apparatus comprising a vacuum box disposed opposite of a steam box where the steam box comprises a bottom plate having a substantially linear portion and a curvilinear portion. A plurality of apertures are disposed along at least a portion of the curvilinear portion to permit the transmission of steam. In a preferred embodiment, the curvilinear portion is adjacent to the trailing edge and the linear portion is adjacent to the leading edge of the apertured bottom plate. Further, at least a portion of the apertures are aligned opposite the vacuum box which acts to remove the steam. The vacuum dewatering apparatus of the present invention enables the use of high levels of steam improving vacuum dewatering and improving drying efficiency.

Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

Abstract: The present invention provides a variety of novel fibrous structures having a design element disposed on at least one surface. More particularly the present invention provides fibrous structures comprising a textured surface, and more preferably a textured background surface, and a design element wherein the design element is formed by removing a portion of the textured background. In this manner the fibrous structures of the present invention generally comprise a textured background surface having a top surface lying in a surface plane, a bottom surface lying in a bottom plane and a design element lying in a third plane between the surface and bottom planes. The textured surface provides the fibrous structures with an overall background pattern that is typically visually distinct from the design element imparted thereon.

Abstract: The present application provides a method of manufacturing a patterned tissue product comprising a textured background surface, and a design element wherein the design element is formed by removing a portion of the textured background.

Abstract: Unlike conventional through-air drying processes the instant invention utilizes at least two through-air driers where the first dyer is at least partially encircled by a first through-air drying fabric and the second dyer is at least partially encircled by a second through-air drying fabric. By providing each through-air dryer with its own fabric the overall drying performance may be increased. Additionally, in certain embodiments, the first and second fabrics may be different to optimize both the drying performance and/or tissue product properties.

Abstract: The present disclosure relates to a vacuum dewatering apparatus comprising a vacuum box disposed opposite of a steam box where the steam box comprises a bottom plate having a substantially linear portion and a curvilinear portion. A plurality of apertures are disposed along at least a portion of the curvilinear portion to permit the transmission of steam. In a preferred embodiment, the curvilinear portion is adjacent to the trailing edge and the linear portion is adjacent to the leading edge of the apertured bottom plate. Further, at least a portion of the apertures are aligned opposite the vacuum box which acts to remove the steam. The vacuum dewatering apparatus of the present invention enables the use of high levels of steam improving vacuum dewatering and improving drying efficiency.

Abstract: Unlike conventional through-air drying processes the instant invention utilizes at least two through-air driers where the first dyer is at least partially encircled by a first through-air drying fabric and the second dyer is at least partially encircled by a second through-air drying fabric. By providing each through-air dryer with its own fabric the overall drying performance may be increased. Additionally, in certain embodiments, the first and second fabrics may be different to optimize both the drying performance and/or tissue product properties.

Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading such that Z-direction variability in the web is reduced, yielding a smoother web, but without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention tend to retain a greater percentage of their caliper and bulk when converted compared to webs converted using conventional calendering means.

Abstract: The present application provides a method of manufacturing a patterned tissue product comprising a textured background surface, and a design element wherein the design element is formed by removing a portion of the textured background.

Abstract: The present application provides chemically treated fibrous structures, tissue products and a method of manufacturing thereof, wherein the fibrous structure comprises a textured background surface, a design element formed by removing a portion of the textured background, the design element lying between the surface and bottom planes of the fibrous structure, and an additive composition selectively disposed on the design element.

Abstract: Creped tissue webs having low surface-roughness and high sheet bulk are disclosed. Specifically creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g are disclosed. Additionally creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g are disclosed.

Abstract: The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading such that Z-direction variability in the web is reduced, yielding a smoother web, but without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention tend to retain a greater percentage of their caliper and bulk when converted compared to webs converted using conventional calendering means.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: The present disclosure relates to creped tissue webs that demonstrate low surface-roughness and high sheet bulk. The present disclosure relates to a creped, single ply tissue web having a single wire probe mean deviation of MIU (MMD) of less than about 0.040 and a sheet bulk of greater than about 12 cc/g. The present disclosure also relates to a creped, multi-ply tissue web having a single wire probe mean deviation of MUI (MMD) of less than about 0.035 and a sheet bulk of greater than about 10 cc/g.

Abstract: The present invention provides tissue products having increased CD stretch, which may be manufactured using a process in which the nascent web is subjected to two distinct rush transfers. The first rush transfer occurs when the web is transferred from the forming fabric to the transfer fabric, i.e., the “first position,” and the second occurs when the web is transferred from the transfer fabric to the through-air drying fabric (TAD) fabric, i.e., the “second position.” The overall speed differential between the forming fabric and the TAD fabric may be, for example, from about 10 to about 50 percent, with the amount of rush transfer being divided between the first and second position in a manner sufficient to achieve the desired CD stretch and other sheet properties.

Abstract: The present invention provides tissue products having increased CD stretch, which may be manufactured using a process in which the nascent web is subjected to two distinct rush transfers. The first rush transfer occurs when the web is transferred from the forming fabric to the transfer fabric, i.e., the “first position,” and the second occurs when the web is transferred from the transfer fabric to the through-air drying fabric (TAD) fabric, i.e., the “second position.” The overall speed differential between the forming fabric and the TAD fabric may be, for example, from about 10 to about 50 percent, with the amount of rush transfer being divided between the first and second position in a manner sufficient to achieve the desired CD stretch and other sheet properties.