Patents by Inventor Samuel D. Hulka

Samuel D. Hulka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10837172
    Abstract: A drywall sheet with a gypsum core sheathed in front and rear paper layers, an edge of the sheet being tapered towards the rear, the taper being formed by a flap of a marginal area of the front paper and a thin layer of gypsum attached to an inner side of the front paper margin being folded into a space resulting from a slot cut in the sheet edge to a depth generally equal to the width of the flap, the flap being held in place by a continuous layer of a hot melt adhesive occupying a space of the slot not occupied by the flap and having an elasticity that imparts fastener penetration resistance to the associated edge from a front face of the sheet.
    Type: Grant
    Filed: September 11, 2019
    Date of Patent: November 17, 2020
    Assignee: USG INTERIORS, LLC
    Inventors: Michael P. Spihlman, Peder J. Gulbrandsen, Samuel D. Hulka
  • Patent number: 10590288
    Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: March 17, 2020
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen, Rafael Bury
  • Publication number: 20190276685
    Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.
    Type: Application
    Filed: May 22, 2019
    Publication date: September 12, 2019
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen, Rafael Bury
  • Patent number: 10316201
    Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.
    Type: Grant
    Filed: August 15, 2017
    Date of Patent: June 11, 2019
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen, Rafael Bury
  • Publication number: 20190055418
    Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.
    Type: Application
    Filed: August 15, 2017
    Publication date: February 21, 2019
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen, Rafael Bury
  • Patent number: 9777478
    Abstract: A suspended ceiling comprising SUSPENDED metal runners in a horizontal plane, the runners each having a horizontal flange having an effective vertical thickness, a plurality of rectangular drywall sheets aligned crosswise to the runners and screwed to the flanges with ends of the drywall sheets forming butt joints midway between adjacent runners, boards overlying butt joints and adjacent flanges, the boards being substantially stiffer than the drywall sheets, whereby the drywall sheet ends are drawn up towards an upper level of the flanges when screwed against the overlying board so that a pseudo taper is formed on the drywall sheet ends.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: October 3, 2017
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen
  • Patent number: 9738796
    Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: August 22, 2017
    Assignee: USG INTERIORS, LLC
    Inventors: Rafael Bury, Donghong Li, Samuel D. Hulka
  • Patent number: 9598864
    Abstract: A suspended drywall ceiling grid construction comprising a plurality of uniformly spaced parallel sheet metal support bars, a plurality of spaced grid tees carried on lower sides of the support bars, the support bars having regularly spaced centers for engaging and supporting grid tee reinforcing bulbs, the centers and grid tees being constructed and arranged to present lower faces of flanges of the grid tees in a common plane, the support bars having intermediate centers between said regularly spaced centers for receiving butt joint tees, the intermediate centers and butt joint tees being constructed and arranged to present lower faces of flanges of the butt joint tees in a plane a predetermined distance above the common plane.
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: March 21, 2017
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, James J. Lehane, Peder J. Gulbrandsen
  • Patent number: 9476194
    Abstract: A clip for attaching an extruded decorative trim strip of the type having a clip receiving track formed on the rear face of the strip to support structure, comprising a stamped one piece sheet metal body, the body being generally flat and generally rectangular in plan view, an attachment tab within a perimeter of the body, and partially separated from the body by slots at respective edges of the tab, the tab being foldable out of a plane of the body by application of a manually developed force, said tab being constructed when folded to assume an orientation in a plane outside of a plane of the body, the tab including a locking portion adapted to project from the plane of the body of the clip on a side of the clip opposite a side on which a major portion of the tab lies when folded.
    Type: Grant
    Filed: September 3, 2015
    Date of Patent: October 25, 2016
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen
  • Patent number: 9464433
    Abstract: A splice clip for a trim strip of the type having a receiving track with re-entrant flanges, the clip being formed as a single piece sheet metal body having an elongated configuration with parallel edges along opposed long sides lying in a flat plane, a locking tab on each longitudinal half of the body supported on an integral hinge, each locking tab having a locking edge eccentric of the respective hinge, each locking tab being pivotal on the respective hinge from an initial position with said locking edge in said plane to a locking position in which said locking edge is out of said plane whereby it is adapted to frictionally lock against a surface of the trim strip associated with the clip receiving track.
    Type: Grant
    Filed: September 3, 2015
    Date of Patent: October 11, 2016
    Assignee: USG INTERIORS, LLC
    Inventors: Samuel D. Hulka, Peder J. Gulbrandsen, Abraham M. Underkofler