Abstract: A method is provided for making a transformer core assembly using a work table positioned proximate to a rotatable rack assembly having first and second racks. Core segments are created by a segment forming machine. The core segments are transferred to a core block of the second rack. After a predetermined number of core segments are stacked on the core block to form a core segment assembly, the rack assembly is rotated so that the second rack is positioned proximate to the work table. The second rack is then moved onto the work table and one or more finishing steps are performed on the core segment assembly. During the performance of the one or more finishing steps, core segments may be transferred to a core block attached to the first rack.

Abstract: The system and method make transformer core assemblies from core segments output from a segment forming machine. The system includes a rack assembly and a transfer mechanism for moving the segments from the segment forming machine to the rack assembly. A work table is positioned adjacent to the rack assembly. The rack assembly is rotatable and holds a pair of racks, wherein one rack receives segments and the other may be lowered at the same time to perform finishing steps. The system further increases efficiency by including a second segment forming machine, transfer mechanism, and rack assembly.