Abstract: A method for forming articles which include silica-containing glass bodies, as well as the resulting articles, are disclosed. In accordance with the method, silica-containing gel particles are fused to form a glass body. In contrast to previous such methods, these particles are formed by mechanically, substantially uniformly subdividing either a substantially cohesive gel body, or an ungelled or partially gelled sol capable of yielding a substantially cohesive gel body, to form substantially uniformly sized, wet gel particles. Significantly, only substantially cohesive gel bodies which are also substantially elastic are useful in the invention, i.e., mechanical subdivision of non-elastic gel bodies results in these bodies undergoing plastic flow to yield non-particulate, pasty masses.

Abstract: The disclosed simple, economical and rapid sol-gel process for forming a silica-based glass body, termed the "vapogel" process, comprises introduction of a silicon halide-containing gas (e.g., SiCl.sub.4 +O.sub.2) into an aqueous medium. The thus formed sol can gel within minutes, resulting in a monolithic gel from which particles having a narrow size distribution can easily be formed. The thus formed particles can be used to produce a glass body such as an optical fiber. Various techniques for forming the glass body from the gel are disclosed. Among the many advantages of the vapogel method are its ability to produce very homogeneous mixed oxide glasses of composition not obtainable by prior art sol-gel processes, and the advantageous mechanical properties of the gel produced by the method. The latter makes possible, inter alia, formation of particles having a relatively narrow size distribution.