Abstract: Methods and apparatuses for regenerating catalysts and methods of inhibiting corrosion in catalyst regenerating apparatuses are provided. An exemplary apparatus includes: a metal vessel configured to receive a spent catalyst stream and contact at least a portion of the spent catalyst stream with an oxygen containing environment at a sufficiently high temperature to burn coke present in the spent catalyst stream; a refractory material overlying at least a portion of an inner surface of the metal vessel; and a corrosion inhibiting material in contact with at least a portion of the inner surface of the metal vessel and disposed between the inner surface and at least a portion of the refractory material, wherein the corrosion inhibiting material is heat stable at a temperature of at least up to about 400° F. (about 204° C.) and inhibits contact of an acid environment with the inner surface of the metal vessel.

Abstract: A co-generation process for a regenerator in an FCC system having a reactor and a regenerator includes the steps of introducing flue gas from the regenerator into a heating unit at a first location of the heating unit, and introducing an oxygen/fuel gas mixture into the heating unit at a second location of the heating unit apart from the first location, and combusting the oxygen/fuel gas mixture in the heating unit at the second location to form a hot combustion gas. The process further includes the steps of combining the hot combustion gas and the flue gas at a third location of the heating unit apart from the first location to produce heated flue gas, heating water and/or steam with the heated flue gas to produce a heated steam, and introducing the heated steam into a turbine to extract energy from the heated steam.

Abstract: A co-generation process for a regenerator in an FCC system having a reactor and a regenerator includes the steps of introducing flue gas from the regenerator into a heating unit at a first location of the heating unit, and introducing an oxygen/fuel gas mixture into the heating unit at a second location of the heating unit apart from the first location, and combusting the oxygen/fuel gas mixture in the heating unit at the second location to form a hot combustion gas. The process further includes the steps of combining the hot combustion gas and the flue gas at a third location of the heating unit apart from the first location to produce heated flue gas, heating water and/or steam with the heated flue gas to produce a heated steam, and introducing the heated steam into a turbine to extract energy from the heated steam.

Abstract: Methods and apparatuses for regenerating catalysts and methods of inhibiting corrosion in catalyst regenerating apparatuses are provided. An exemplary apparatus includes: a metal vessel configured to receive a spent catalyst stream and contact at least a portion of the spent catalyst stream with an oxygen containing environment at a sufficiently high temperature to burn coke present in the spent catalyst stream; a refractory material overlying at least a portion of an inner surface of the metal vessel; and a corrosion inhibiting material in contact with at least a portion of the inner surface of the metal vessel and disposed between the inner surface and at least a portion of the refractory material, wherein the corrosion inhibiting material is heat stable at a temperature of at least up to about 400° F. (about 204° C.) and inhibits contact of an acid environment with the inner surface of the metal vessel.