Abstract: A separator for a fuel cell includes a metal plate which defines a passage and a manifold, frames having gaskets which are integrated therewith using injection, and a bonding unit for bonding the frames to the metal plate. The gaskets may be differently formed. This resolves process interference problems between conductive surface treatment and gasket cross-linking, obviates deburring of the gasket, and preventes poor injection of the gaskets, which ensures stable quality of the separator, increases productivity and decreases the manufacturing cost.

Abstract: An apparatus preventing over-cooling of a fuel cell is provided that includes a cooling fluid manifold which is mounted to a stack of the fuel cell and through which cooling fluid flows therethrough. End plates are arranged on both ends of the stack of a fuel cell, and at least one protrusion is provided on one surface of each of the end plates. The at least one protrusion is disposed inside a cooling fluid manifold to reduce the flow amount of the cooling fluid which flows in and out between the separating plates through the cooling fluid manifold.

Abstract: A separator for a fuel cell and a method for manufacturing the same comprise two sheets of metal plates integrally formed to minimize contact resistance between an upper metal plate and a lower metal plate. The method for manufacturing the separator includes steps of preparing an upper metal plate and a lower metal plate, each plate having opposing main sides, and applying a coating liquid containing a polymer composite material on both sides of the upper and lower metal plates, to form first and second composite material layers on both sides of the upper plates and third and fourth composite material layers on both sides of the lower plates. The method further includes stacking the upper metal plate on the lower metal plate, before drying the respective composite material layers, and integrally bonding the second composite material layer and the third composite material layer to form a single intermediate composite material layer.

Abstract: The present invention provides a fuel cell stack with a water drainage structure, which can effectively drain condensed water and prevent water from flowing into unit cells by combining an end anode plate (EAP) and an end cathode plate (ECP), which are formed by modifying an anode plate (AP) and cathode plate (CP) respectively. In doing so, the modified anode plate (AP) and cathode plate (CP) are converted into a dummy cell which is positioned at the end portions of the fuel cell stack.

Abstract: A separator for a fuel cell includes a metal plate which defines a passage and a manifold, frames having gaskets which are integrated therewith using injection, and a bonding unit for bonding the frames to the metal plate. The gaskets may be differently formed. This resolves process interference problems between conductive surface treatment and gasket cross-linking, obviates deburring of the gasket, and preventes poor injection of the gaskets, which ensures stable quality of the separator, increases productivity and decreases the manufacturing cost.

Abstract: A fuel cell stack is provided that includes unit cells that include a manifold, an open end plate that is disposed at one side of the unit cells and that has a reaction gas inlet and outlet that are connected to the manifold, and a closed end plate that is disposed at the other side of the unit cells and that closes the manifold, In particular, the open end plate includes a first slanted surface that adjusts a flow of a reaction gas at a reaction gas inlet and a manifold interface. A first alignment protrusion forms the first slanted surface and that aligns the unit cells, and the closed end plate includes a second slanted surface that adjusts flow of a reaction gas at the manifold interface. Additionally, a second alignment protrusion forms the second slanted surface and aligns the unit cells accordingly.

Abstract: A fuel cell stack is provided which includes a gasket assembly interposed between the membrane-electrode assembly and an edge portion of the metal separator. In particular, the metal separator is formed of a first metal plate and a second metal plate welded to each other, and one or more curved portions, which are symmetrical to each other, formed around a welded portion of the first and second metal plates. The gasket assembly is then installed between a membrane-electrode assembly and the edge portion of the metal separator with the curved portion therebetween.

Abstract: Disclosed is a gasket structure for a fuel cell separator with an improved air tight seal/sealability. The gasket structure includes first and second main lines and a plurality of sub lines. The first and second main lines are disposed in a horizontal direction in the separator on different lines of a reaction surface and a cooling surface of the separator, respectively. The plurality of sub lines are disposed in a vertical direction of the separator on both surfaces at a uniform interval. Here, the first and second main lines and the plurality of sub lines integrally form a gate for reactance gases and cooling water, and a plurality of vacant spaces are formed to have a uniform size on the first and second main lines.

Abstract: Disclosed herein is a fuel cell stack structure, including: metallic bipolar plates having cooling surfaces facing each other, wherein film-removed portions are provided at portions of the cooling surfaces. The fuel cell stack structure is advantageous in that electrical conductivity can be achieved by the contact portion of two metallic bipolar plates without having to apply a conductive material onto the contact site of the cooling surfaces of the metallic bipolar plates, so that the manufacturing cost of the metallic bipolar plate can be reduced, thereby reducing the manufacturing cost a fuel cell stack.

Abstract: The present invention provides a fuel cell stack with a water drainage structure, which can effectively drain condensed water and prevent water from flowing into unit cells by combining an end anode plate (EAP) and an end cathode plate (ECP), which are formed by modifying an anode plate (AP) and cathode plate (CP) respectively.