Abstract: An outer cover of a pouch-style battery includes a nanoceramic coating. Constructing an outer cover including a nanoceramic coating may include forming a malleable layer, applying a sealing layer to an inside surface of the malleable layer, and applying the nanoceramic layer to an outside surface of the malleable layer. Fabricating an outer cover including a nanoceramic coating may further include applying a protective film to an outside surface of the outer cover, which may be removed shortly before or after installation of a battery cell for which the outer cover is manufactured. Fabricating an outer cover including a nanoceramic coating may also include applying one or more adhesive layers, for example an adhesive layer between the malleable layer and the sealing layer. An outer cover including a nanoceramic coating may be sealed around a battery-active-material assembly to form a pouch-style battery cell.

Abstract: The electrolyte includes one or more salts and a silane. The silane has a silicon linked to one or more first substituents that each include a poly(alkylene oxide) moiety or a cyclic carbonate moiety. The silane can be linked to four of the first substituents. Alternately, the silane can be linked to the one or more first substituents and one or more second substituents that each exclude both a poly(alkylene oxide) moiety and a cyclic carbonate moiety.

Abstract: The secondary battery includes one or more anodes that include amorphous carbon and a carbon fiber. In some instances, the one or more anodes exclude graphite. The battery also includes one or more cathodes and an electrolyte in contact with the one or more anodes. The electrolyte includes one or more lithium salts in a solvent.

Abstract: The disclosed embodiments relate to the design and manufacture of a battery cell. The battery cell contains a set of layers, including a cathode with an active coating, an anode with an active coating, and a composite separator containing an adhesion polymer layer that does not reflow after a thermal treatment of the battery cell is performed to laminate the layers together. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible.

Abstract: The present disclosure relates to anode materials having high surface areas and improved cycle performance made by surface treatments of spheroidized graphite powders. The surface treatments provide a high surface area protective coating over the spheroidized graphite powder. The anodes made according to the disclosed embodiments have improved cycle life and long term high temperature storage performance. In the disclosed embodiments, a spheroidized graphite powder is coated with a high surface area protective coating. The high surface area protective coating improves the performance and durability of an anode made from disclosed material. The high surface area protective coating can include polymers, metal compounds and/or hard carbon. Further, in some embodiments, a protective coating, that may or may not have a high surface area but does have increased durability, can be formed by heat treating the spheroidized graphite in oxidizing or inert atmospheres.

Abstract: Techniques disclosed herein include systems and methods that improve the speed of jelly roll assembly for large format and high capacity cells as compared to a stack-folding production method. In one embodiment, a higher speed winding process is achieved, and, in addition, a higher capacity and energy can be achieved by adding at least one (additional) cathode layer between the jelly roll. Such an addition minimizes the loss of use of an anode outer layer.

Abstract: The battery includes an electrolyte activating a positive electrode and a negative electrode. The electrolyte includes a plurality of salts in a solvent, one or more passivation salts in the solvent, and one or more passivation additives in the solvent. At least one of the passivation salts forms a passivation layer on the negative electrode during discharge of the battery and includes both lithium and boron. At least one of the salts is an inorganic lithium salt that excludes boron. The solvent includes one or more organic solvents. At least one of the passivation additives forms a passivation layer on the negative electrode during discharge of the battery and is not a salt. The positive electrode has one or more positive active materials that each include a lithium transition-metal oxide and the negative electrodes includes a negative active material selected from a group consisting of lithium metal and graphite.

Abstract: The electrolyte includes one or more salts and a silane. The silane has a silicon linked to one or more first substituents that each include a poly(alkylene oxide) moiety or a cyclic carbonate moiety. The silane can be linked to four of the first substituents. Alternately, the silane can be linked to the one or more first substituents and one or more second substituents that each exclude both a poly(alkylene oxide) moiety and a cyclic carbonate moiety.

Abstract: The invention provides a method of making a battery anode in which a quantity of graphite powder is provided. The temperature of the graphite powder is raised from a starting temperature to a first temperature between 1000 and 2000° C. during a first heating period. The graphite powder is then cooled to a final temperature during a cool down period. The graphite powder is contacted with a forming gas during at least one of the first heating period and the cool down period. The forming gas includes H2 and an inert gas.

Abstract: The electrolyte includes one or more salts and a silane. The silane has a silicon linked to one or more first substituents that each include a poly(alkylene oxide) moiety or a cyclic carbonate moiety. The silane can be linked to four of the first substituents. Alternately, the silane can be linked to the one or more first substituents and one or more second substituents that each exclude both a poly(alkylene oxide) moiety and a cyclic carbonate moiety.

Abstract: A positive electroactive material is described, including: a lithium iron manganese phosphate compound having a composition of LiaFe1-x-yMnxDy(PO4)z, wherein 1.0<a?1.10, 0<x?0.5, 0?y?0.10, 1.0<z?1.10 and D is selected from the group consisting of Co, Ni, V, Nb and combinations thereof; and a lithium metal oxide, wherein the lithium iron manganese phosphate compound is optionally doped with Ti, Zr, Nb, Al, Ta, W, Mg or F. A battery containing the positive electroactive material is also described.

Abstract: The invention provides a method of making a battery anode in which a quantity of graphite powder is provided. The temperature of the graphite powder is raised from a starting temperature to a first temperature between 1000 and 2000° C. during a first heating period. The graphite powder is then cooled to a final temperature during a cool down period. The graphite powder is contacted with a forming gas during at least one of the first heating period and the cool down period. The forming gas includes H2 and an inert gas.

Abstract: The battery includes an electrolyte activating a positive electrode and a negative electrode. The electrolyte includes a plurality of salts in a solvent, one or more passivation salts in the solvent, and one or more passivation additives in the solvent. At least one of the passivation salts forms a passivation layer on the negative electrode during discharge of the battery and includes both lithium and boron. At least one of the salts is an inorganic lithium salt that excludes boron. The solvent includes one or more organic solvents. At least one of the passivation additives forms a passivation layer on the negative electrode during discharge of the battery and is not a salt. The positive electrode has one or more positive active materials that each include a lithium transition-metal oxide and the negative electrodes includes a negative active material selected from a group consisting of lithium metal and graphite.

Abstract: An electrochemical device has one or more electrodes in electrical communication with a tab assembly. The tab assembly includes a tab having one or more clad regions. Each clad region includes a metal clad onto the tab.

Abstract: The present disclosure relates to anode materials having high surface areas and improved cycle performance made by surface treatments of spheroidized graphite powders. The surface treatments provide a high surface area protective coating over the spheroidized graphite powder. The anodes made according to the disclosed embodiments have improved cycle life and long term high temperature storage performance. In the disclosed embodiments, a spheroidized graphite powder is coated with a high surface area protective coating. The high surface area protective coating improves the performance and durability of an anode made from disclosed 200 material. The high surface area protective coating can include polymers, metal compounds and/or hard carbon. Further, in some embodiments, a protective coating, that may or may not have a high surface area but does have increased durability, can be formed by heat treating the spheroidized graphite in oxidizing or inert atmospheres.

Abstract: The electrolyte includes one or more salts and a silane. The silane has a silicon linked to one or more first substituents that each include a poly(alkylene oxide) moiety or a cyclic carbonate moiety. The silane can be linked to four of the first substituents. Alternately, the silane can be linked to the one or more first substituents and one or more second substituents that each exclude both a poly(alkylene oxide) moiety and a cyclic carbonate moiety.

Abstract: A battery is disclosed. The battery includes an electrolyte activating one or more anodes and one or more cathodes. The electrolyte includes one or more salts dissolved in a solvent. The solvent includes one or more first siloxanes and/or one or more first silanes. Each of the first siloxanes and/or first silanes have one or more first substituents that each include a poly(alkylene oxide) moiety. The solvent also includes one or more second siloxanes and/or one or more second silanes. Each of the second siloxanes and/or second silanes have one or more second substituents that each include a carbonate moiety.

Abstract: The electrochemical device assembly includes an anode tab in electrical communication with one or more anodes. The anode tab includes a first material. The assembly also includes a spacer having a third material and a fourth material. The third material is connected to the first material of the anode tab. The assembly also includes a cathode tab in electrical communication with one or more cathodes. The cathode tab includes a second material connected to the fourth material of the spacer. The second material is different from the first material and the fourth material is different from the third material.

Abstract: The electrolyte includes one or more salts and a silane. The silane has a silicon linked to one or more first substituents that each include a poly(alkylene oxide) moiety or a cyclic carbonate moiety. The silane can be linked to four of the first substituents. Alternately, the silane can be linked to the one or more first substituents and one or more second substituents that each exclude both a poly(alkylene oxide) moiety and a cyclic carbonate moiety.

Abstract: A negative electrode active material for a lithium-based secondary battery includes a crystalline artificial graphite having an intensity ratio I(110)/I(002) of an X-ray diffraction peak intensity I(002) at a (002) plane to an X-ray diffraction peak intensity I(110) at a (110) plane of less than 0.2.