Abstract: A system and method for sending signals at temperatures associated with hypersonic speeds. A window system in a hypersonic aircraft is provided. The window system comprises a transmissive window in an aeroshell of the hypersonic aircraft, a thermal seal, a sensor, and a sensor housing assembly enclosing the sensor. The transmissive window comprises a facesheet and insulating material adjacent to the facesheet. The thermal seal surrounds a perimeter of the facesheet and seals the facesheet to the aeroshell. The window system is radio-frequency transparent at temperatures associated with hypersonic speeds. The window system is configured to operate at an insertion loss of less than one decibel at the hypersonic speeds.

Abstract: A system and method for sending signals at temperatures associated with hypersonic speeds. A window system in a hypersonic aircraft is provided. The window system comprises a transmissive window in an aeroshell of the hypersonic aircraft, a thermal seal, a sensor, and a sensor housing assembly enclosing the sensor. The transmissive window comprises a facesheet and insulating material adjacent to the facesheet. The thermal seal surrounds a perimeter of the facesheet and seals the facesheet to the aeroshell. The window system is radio-frequency transparent at temperatures associated with hypersonic speeds. The window system is configured to operate at an insertion loss of less than one decibel at the hypersonic speeds.

Abstract: A method for reworking a ceramic structure. A portion of a first facesheet is removed from the ceramic structure to form a first aperture. The first facesheet comprises a number of layers of a first ceramic material. A portion of an inner section of the ceramic structure is removed to form a second aperture. The second aperture extends from the first aperture into the inner section. The inner section comprises a second ceramic material bonded to the first facesheet and has a lower density than the first facesheet. A ceramic replacement material is placed in the second aperture. A number of replacement ceramic layers are placed in the first aperture. Ceramic particles are placed between the first facesheet and the number of replacement ceramic layers. The ceramic particles are sintered to bond the number of replacement ceramic layers to the first facesheet.

Abstract: A thermal protection system including a plurality of layers. A first layer includes a passive insulation material. A second layer includes a phase change insulation material. A third layer is positioned between the first layer and the second layer to separate the passive insulation material from the phase change insulation material. A structural system extends through the first layer, the second layer, the third layer, or a combination thereof.

Abstract: A thermal protection system including a plurality of layers. A first layer includes a passive insulation material. A second layer includes a phase change insulation material. A third layer is positioned between the first layer and the second layer to separate the passive insulation material from the phase change insulation material.

Abstract: An extrudable ceramic composite includes a matrix comprising a refractory ceramic and a plurality of particles embedded in the matrix. The plurality of particles have an aspect ratio ranging from about 1 to about 100, the plurality of particles comprising at least one particle type chosen from structurally reinforcing particles and thermal conductivity modifying particles. Methods of making the ceramic composite are also disclosed.

Abstract: A thermal protection system including a plurality of layers. A first layer includes a passive insulation material. A second layer includes a phase change insulation material. A third layer is positioned between the first layer and the second layer to separate the passive insulation material from the phase change insulation material. A structural system extends through the first layer, the second layer, the third layer, or a combination thereof.

Abstract: A thermal protection system including a plurality of layers. A first layer includes a passive insulation material. A second layer includes a phase change insulation material. A third layer is positioned between the first layer and the second layer to separate the passive insulation material from the phase change insulation material.