Abstract: The invention relates to a method for producing a cushion for an orthopedic device, the cushion having at least one fluid-filled volume, wherein the method includes compression molding of a three-dimensional first cushion component made of at least a first material, which is preferably elastic, in a mold that comprises an inner mold and an outer mold, and bonding the first cushion component to at least a second cushion component in such a way that the fluid-filled volume is created.

Abstract: A foot prosthesis having improved rollover and stability. The prosthesis includes a first plate and a mounting block having a mounting portion configured to be coupled to a user of the prosthesis, an attachment portion and a gap portion, with the mounting block attached to the first plate at the attachment portion with a gap between the mounting block gap portion and the first plate. Also included is a resilient element positioned at least partially within the gap, the resilient element configured generally to dissipate stress in the first plate and control deflection between the first plate and the mounting block. The mounting block may be substantially rigid with the area of the first plate attached to the mounting block becoming substantially rigid while the remainder of the first plate is at least partially flexible. The resilient element may be interchangeable to adjust performance of the prosthesis.

Abstract: A foot prosthesis having improved rollover and stability. The prosthesis includes a first plate and a mounting block having a mounting portion configured to be coupled to a user of the prosthesis, an attachment portion and a gap portion, with the mounting block attached to the first plate at the attachment portion with a gap between the mounting block gap portion and the first plate. Also included is a resilient element positioned at least partially within the gap, the resilient element configured generally to dissipate stress in the first plate and control deflection between the first plate and the mounting block. The mounting block may be substantially rigid with the area of the first plate attached to the mounting block becoming substantially rigid while the remainder of the first plate is at least partially flexible. The resilient element may be interchangeable to adjust performance of the prosthesis.