Patents by Inventor Satao Hirabayashi

Satao Hirabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230235147
    Abstract: A silicone rubber sponge composition, including: (A) 100 parts by mass of an addition-crosslinkable silicone rubber composition containing a reinforcing silica and being liquid at 25° C.; (B) 1.0 to 20 parts by mass of expanded resin fine particles having a specific gravity of 0.01 to 0.3, having an average particle diameter of 10 to 200 ?m, and having an organic resin shell; and (C) 0.1 to 10 parts by mass of spherical particles having average particle diameter being 0.001 to 0.5 times larger than average particle diameter of the component (B) expanded resin fine particles, and having an average circularity of 0.8 to 1. This improves flowability of silicone rubber sponge composition containing the expanded resin fine particles, reduces contractive deformation due to pressure of the expanded resin fine particles during casting or injection-molding. Thus, provided are a silicone rubber sponge composition that can reduce density of a sponge rubber.
    Type: Application
    Filed: May 7, 2021
    Publication date: July 27, 2023
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Satao HIRABAYASHI, Tomoya MINAMIKAWA, Mikio IINO, Nobumasa TOMIZAWA
  • Publication number: 20220289977
    Abstract: Provided are an addition-curable liquid silicone rubber composition having exceptional adhesiveness and adhesive durability in a silicone rubber coating layer with respect to an airbag fabric, and an airbag.
    Type: Application
    Filed: August 24, 2020
    Publication date: September 15, 2022
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Ryo ASHIDA, Shigeru UBUKATA, Satao HIRABAYASHI, Juri MAEKAWA
  • Patent number: 10899905
    Abstract: A method for producing a millable silicone rubber sponge is a method for producing a millable silicone rubber sponge with an open cell ratio of not lower than 20%, comprising: performing a heat treatment on a silicone rubber composition at 200° C. or higher, the silicone rubber composition containing: (A) an organopolysiloxane having at least two alkenyl groups in one molecule and a polymerization degree of not lower than 3,000; (B) a reinforcing silica; (C) thermally expandable microcapsules exhibiting an expansion starting temperature of 90 to 150° C., and contracting from a maximum expansion volume by 20% or more when heated at 200° C. for 5 min; (D) a curing agent; and (E) an open cell-forming agent which is a solid high temperature decomposition-type organic foaming agent having a decomposition starting temperature of not lower than. 180° C., and starting to decompose after the component (A) is cured.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: January 26, 2021
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Satao Hirabayashi
  • Publication number: 20200347201
    Abstract: A method for producing a millable silicone rubber sponge is a method for producing a millable silicone rubber sponge with an open cell ratio of not lower than 20%, comprising: performing a heat treatment on a silicone rubber composition at 200° C. or higher, the silicone rubber composition containing: (A) an organopolysiloxane having at least two alkenyl groups in one molecule and a polymerization degree of not lower than 3,000; (B) a reinforcing silica; (C) thermally expandable microcapsules exhibiting an expansion starting temperature of 90 to 150° C., and contracting from a maximum expansion volume by 20% or more when heated at 200° C. for 5 min; (D) a curing agent; and (E) an open cell-forming agent which is a solid high temperature decomposition-type organic foaming agent having a decomposition starting temperature of not lower than. 180° C., and starting to decompose after the component (A) is cured.
    Type: Application
    Filed: June 27, 2017
    Publication date: November 5, 2020
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventor: Satao HIRABAYASHI
  • Patent number: 10203639
    Abstract: A thermal fixing roll or belt-forming silicone rubber composition having a high thermal conductivity, a low compression set, and an improved heat resistance which is well adapted for use as a coating material in a fixing roll or fixing belt is provided. Also provided are a fixing roll and a fixing belt formed by using such composition. The thermal fixing roll or belt-forming silicone rubber composition comprises 100 parts by weight of a heat-curable silicone rubber composition and 50 to 800 parts by weight of silicon carbide having an iron content of up to 0.2% by weight at the surface and an average particle size of 1 to 50 ?m.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: February 12, 2019
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Noriyuki Meguriya, Satao Hirabayashi, Nobumasa Tomizawa, Hiroki Furukawa, Masao Matuhira
  • Publication number: 20180215985
    Abstract: A silicone rubber composition for thermally conductive silicone-rubber development members which comprises (A) 100 parts by mass of an organopolysiloxane having, in the molecule, at least two alkenyl groups each bonded to a silicon atom, (B) 40-400 parts by mass of a thermally conductive powder that has an average primary-particle diameter of 30 ?m or smaller and a thermal conductivity of 10 W/m·K or greater, (C) 1-50 parts by mass of carbon black, and (D) a hardener in an amount capable of curing the component (A) and which gives a cured silicone rubber having a thermal conductivity of 0.28 W/m·K or greater. With the silicone rubber composition for thermally conductive silicone-rubber development members, it is possible to provide a thermally conductive silicone-rubber development member (roll, belt, etc.) which comprises a silicone rubber layer formed by curing the silicone rubber composition and which is excellent in terms of image characteristics and has the feature of high thermal conductivity.
    Type: Application
    Filed: March 28, 2018
    Publication date: August 2, 2018
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shinichiro Yoshida, Satao Hirabayashi
  • Publication number: 20160122611
    Abstract: A silicone rubber composition for thermally conductive silicone-rubber development members which comprises (A) 100 parts by mass of an organopolysiloxane having, in the molecule, at least two alkenyl groups each bonded to a silicon atom, (B) 40-400 parts by mass of a thermally conductive powder that has an average primary-particle diameter of 30 ?m or smaller and a thermal conductivity of 10 W/m·K or greater, (C) 1-50 parts by mass of carbon black, and (D) a hardener in an amount capable of curing the component (A) and which gives a cured silicone rubber having a thermal conductivity of 0.28 W/m·K or greater. With the silicone rubber composition for thermally conductive silicone-rubber development members, it is possible to provide a thermally conductive silicone-rubber development member (roll, belt, etc.) which comprises a silicone rubber layer formed by curing the silicone rubber composition and which is excellent in terms of image characteristics and has the feature of high thermal conductivity.
    Type: Application
    Filed: May 20, 2014
    Publication date: May 5, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shinichiro YOSHIDA, Satao HIRABAYASHI
  • Patent number: 8831499
    Abstract: A thermally conductive silicone rubber sponge composition which is composed of 100 parts by weight of heat-curable organopolysiloxane composition, 0.1 to 50 parts by weight of organic resin hollow filler having an average particle diameter of up to 200 ?m and a true specific gravity of up to 0.3, and 20 to 300 parts by weight of thermally conductive filler having an average particle diameter of 1 to 30 ?m and a thermal conductivity of at least 15 W/m·K, with the highly thermally conductive silicone rubber sponge having voids accounting for 10 to 70% of the entire volume thereof. The silicone rubber sponge composition of the present invention gives a silicone rubber sponge having high thermal conductivity, small heat capacity, low hardness, light weight, and low permanent compression set.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: September 9, 2014
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Satao Hirabayashi, Nobumasa Tomizawa, Noriyuki Meguriya
  • Publication number: 20120161066
    Abstract: A thermally conductive silicone rubber sponge composition which is composed of 100 parts by weight of heat-curable organopolysiloxane composition, 0.1 to 50 parts by weight of organic resin hollow filler having an average particle diameter of up to 200 ?m and a true specific gravity of up to 0.3, and 20 to 300 parts by weight of thermally conductive filler having an average particle diameter of 1 to 30 ?m and a thermal conductivity of at least 15 W/m·K, with the highly thermally conductive silicone rubber sponge having voids accounting for 10 to 70% of the entire volume thereof. The silicone rubber sponge composition of the present invention gives a silicone rubber sponge having high thermal conductivity, small heat capacity, low hardness, light weight, and low permanent compression set.
    Type: Application
    Filed: December 21, 2011
    Publication date: June 28, 2012
    Inventors: Satao HIRABAYASHI, Nobumasa Tomizawa, Noriyuki Meguriya
  • Publication number: 20110003089
    Abstract: A thermal fixing roll or belt-forming silicone rubber composition having a high thermal conductivity, a low compression set, and an improved heat resistance which is well adapted for use as a coating material in a fixing roll or fixing belt is provided. Also provided are a fixing roll and a fixing belt formed by using such composition. The thermal fixing roll or belt-forming silicone rubber composition comprises 100 parts by weight of a heat-curable silicone rubber composition and 50 to 800 parts by weight of silicon carbide having an iron content of up to 0.2% by weight at the surface and an average particle size of 1 to 50 ?m.
    Type: Application
    Filed: July 2, 2010
    Publication date: January 6, 2011
    Inventors: Noriyuki MEGURIYA, Satao HIRABAYASHI, Nobumasa TOMIZAWA, Hiroki FURUKAWA, Masao MATUHIRA
  • Patent number: 7537838
    Abstract: A heat fixing roll or belt having a silicone rubber layer which is formed by curing a silicone rubber composition comprising (A) 100 pbw of an organopolysiloxane having at least two silicon-bonded alkenyl radicals in a molecule, (B) 20-500 pbw of a metallic silicon powder having an average particle size of up to 100 ?m, and (C) an effective amount of a curing agent. The silicone rubber layer has a high heat conductivity and long-term temperature durability.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: May 26, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Satao Hirabayashi, Mikio Iino, Nobumasa Tomizawa, Noriyuki Meguriya
  • Publication number: 20080214688
    Abstract: A silicone rubber sponge composition comprising (A) an organopolysiloxane, (B) a non-cyano organic azo blowing agent which is thermally decomposable to cause thickening or curing of component (A), (C) an azodicarbonamide or dinitrosopentamethylenetetramine blowing agent, and (D) a curing agent is crosslinkable and expandable with atmospheric hot air. The composition makes it possible to freely control the blowing magnification and the cell size of the resulting sponge, enabling to form a fully expanded silicone rubber sponge with crosslinked surface. The sponge free of cyano compounds is least toxic.
    Type: Application
    Filed: February 28, 2008
    Publication date: September 4, 2008
    Inventors: Satao HIRABAYASHI, Yoshiaki KOIKE
  • Publication number: 20070135555
    Abstract: A heat fixing roll or belt having a silicone rubber layer which is formed by curing a silicone rubber composition comprising (A) 100 pbw of an organopolysiloxane having at least two silicon-bonded alkenyl radicals in a molecule, (B) 20-500 pbw of a metallic silicon powder having an average particle size of up to 100 ?m, and (C) an effective amount of a curing agent. The silicone rubber layer has a high heat conductivity and long-term temperature durability.
    Type: Application
    Filed: November 27, 2006
    Publication date: June 14, 2007
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Satao HIRABAYASHI, Mikio IINO, Nobumasa Tomizawa, Noriyuki Meguriya
  • Publication number: 20070117920
    Abstract: A highly heat conductive silicone rubber composition is provided comprising (A) 100 pbw of a heat curable organopolysiloxane composition and (B) 10-2,000 pbw of a metallic silicon powder having an average particle size of 2-100 ?m. It cures into a product having a high thermal conductivity, heat resistance and low compression set and remains fully stable during shelf storage. It is useful as a heat conducting or dissipating material in automobiles and electric and electronic equipment where heat resistance, heat conductivity and rubber elasticity are required.
    Type: Application
    Filed: October 25, 2006
    Publication date: May 24, 2007
    Applicant: Shin -Etsu Chemical Co., Ltd.
    Inventors: Satao HIRABAYASHI, Noriyuki MEGURIYA
  • Patent number: 7208548
    Abstract: The crosslinkable rubber composition of the invention is crosslinkable by hot air, and a hot-air crosslinked rubber sheet thereof has no scratch on the surface in a hardness test using a pencil of HB and has a compression set of not more than 70% after a heat treatment at 150° C. for 22 hours. The rubber composition comprises an ethylene/?-olefin/non-conjugated polyene random copolymer rubber comprising a specific vinyl end group-containing norbornene compound, a SiH group-containing compound having at least two SiH groups in one molecule, and if necessary, an addition reaction catalyst comprising a platinum group element and a reaction inhibitor.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: April 24, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takashi Hakuta, Masaaki Kawasaki, Yoshiharu Kikuchi, Tsutomu Nakamura, Satao Hirabayashi, Takeo Yoshida
  • Patent number: 7166363
    Abstract: A silicone rubber composition comprising (A) a normally liquid organopolysiloxane having at least two silicon atom-bonded alkenyl radicals, (B) a liquid organohydrogenpolysiloxane having at least two Si—H radicals, (C) a blend of two inorganic powders selected from three highly heat conductive inorganic powders which form 30% slurries at pH at least 8, 6 to less than 8, and less than 6, and (D) an addition reaction catalyst cures into a silicone rubber having a high thermal conductivity and heat resistance and is suited for fixing rolls or belts in copiers.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: January 23, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Noriyuki Meguriya, Satao Hirabayashi, Shigeru Ubukata, Nobumasa Tomizawa
  • Publication number: 20050154132
    Abstract: The crosslinkable rubber composition of the invention is crosslinkable by hot air, and a hot-air crosslinked rubber sheet thereof has no scratch on the surface in a hardness test using a pencil of HB and has a compression set of not more than 70% after a heat treatment at 150° C. for 22 hours. The rubber composition comprises an ethylene/?-olefin/non-conjugated polyene random copolymer rubber comprising a specific vinyl end group-containing norbornene compound, a SiH group-containing compound having at least two SiH groups in one molecule, and if necessary, an addition reaction catalyst comprising a platinum group element and a reaction inhibitor. The automobile weatherstrip, hose, rubber vibration insulator, belt, sealing material, expanded product, covered electric wire, electric wire joint, electric insulating part and household rubber product according to the invention comprise the above-mentioned rubber composition.
    Type: Application
    Filed: December 3, 2004
    Publication date: July 14, 2005
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Takashi Hakuta, Masaaki Kawasaki, Yoshiharu Kikuchi, Tsutomu Nakamura, Satao Hirabayashi, Takeo Yoshida
  • Patent number: 6864315
    Abstract: The crosslinkable rubber composition of the invention is crosslinkable by hot air, and a hot-air crosslinked rubber sheet thereof has no scratch on the surface in a hardness test using a pencil of HB and has a compression set of not more than 70% after a heat treatment at 150° C. for 22 hours. The rubber composition comprises an ethylene/?-olefin/non-conjugated polyene random copolymer rubber comprising a specific vinyl end group-containing norbornene compound, a SiH group-containing compound having at least two SiH groups in one molecule, and if necessary, an addition reaction catalyst comprising a platinum group element and a reaction inhibitor. The automobile weatherstrip, hose, rubber vibration insulator, belt, sealing material, expanded product, covered electric wire, electric wire joint, electric insulating part and household rubber product according to the invention comprise the above-mentioned rubber composition.
    Type: Grant
    Filed: March 14, 2000
    Date of Patent: March 8, 2005
    Assignees: Mitsui Chemicals, Inc., Shin-Etsu Chemical Co., Ltd.
    Inventors: Takashi Hakuta, Masaaki Kawasaki, Yoshiharu Kikuchi, Hidenari Nakahama, Taku Koda, Hiroshi Kameda, Shuichi Nonaka, Mikio Hosoya, Yuji Ishii, Mitsunao Arino, Tsutomu Nakamura, Satao Hirabayashi, Takeo Yoshida
  • Publication number: 20050048296
    Abstract: A silicone rubber composition comprising (A) a normally liquid organopolysiloxane having at least two silicon atom-bonded alkenyl radicals, (B) a liquid organohydrogenpolysiloxane having at least two Si—H radicals, (C) a blend of two inorganic powders selected from three highly heat conductive inorganic powders which form 30% slurries at pH at least 8, 6 to less than 8, and less than 6, and (D) an addition reaction catalyst cures into a silicone rubber having a high thermal conductivity and heat resistance and is suited for fixing rolls or belts in copiers.
    Type: Application
    Filed: August 24, 2004
    Publication date: March 3, 2005
    Inventors: Noriyuki Meguriya, Satao Hirabayashi, Shigeru Ubukata, Nobumasa Tomizawa
  • Patent number: 6268426
    Abstract: A conductive fluorosilicone composition including: (A) an organopolysiloxane having a polymerization degree of at least 100 and represented by the following average compositional formula: Ra(CF3CH2CH2)bSiO[4-(a+b)]/2  (1) wherein R is an unsubstituted monovalent hydrocarbon group, a is a number ranging from 0.8 to 1.8, b is a number ranging from 0.2 to 1.2, and a and b are numbers satisfying a+b=1.95 to 2.05 and b/(a+b)=0.1 to 0.6, (B) a graphitization-treated carbon black, and (C) a curing agent. The composition can give, upon curing, a cured product having a small tension-set, a good rubber-elasticity and an excellent heat-resistance, as well as a desired conductivity and a good solvent-resistance.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: July 31, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Satao Hirabayashi, Tsutomu Nakamura