Patents by Inventor Satish Bhusarapu

Satish Bhusarapu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10837106
    Abstract: Clamping assemblies for sealing an annular chamber and reaction chamber of a reactor system are disclosed. The clamping assemblies may include actuators that are symmetrically arranged in two or more independently controllable groups of actuators.
    Type: Grant
    Filed: May 12, 2015
    Date of Patent: November 17, 2020
    Assignee: CORNER STAR LIMITED
    Inventors: Vivek Tomar, Lee William Ferry, Puneet Gupta, Satish Bhusarapu, Richard G. Schrenker
  • Patent number: 10710003
    Abstract: A system for the production of a polycrystalline silicon product is disclosed. The system includes a reaction chamber, a susceptor, an induction unit, and a plurality of energy sources. The reaction chamber has a reactor wall, and the susceptor encircles the reactor wall. The induction heater surrounds the susceptor, and has multiple induction coils for producing heat in the susceptor. The coils are grouped into a plurality of zones. The plurality of energy sources supply electric current to the coils. Each energy source is connected with the coils of at least one zone.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: July 14, 2020
    Assignee: Corner Star Limited
    Inventors: Vivek Tomar, Puneet Gupta, Satish Bhusarapu
  • Patent number: 10442695
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: October 15, 2019
    Assignee: Corner Star Limited
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Patent number: 10442694
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: October 15, 2019
    Assignee: Corner Star Limited
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Patent number: 10407309
    Abstract: Production of polycrystalline silicon in substantially closed-loop processes and systems is disclosed. The processes and systems generally involve disproportionation of trichlorosilane to produce silane or dichlorosilane and thermal decomposition of silane or dichlorosilane to produce polycrystalline silicon.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: September 10, 2019
    Assignee: Corner Star Limited
    Inventors: Puneet Gupta, Yue Huang, Satish Bhusarapu
  • Patent number: 10252916
    Abstract: Methods for separating halosilanes that involve use of a distillation column having a partition that divides the column into portions for producing three product fractions are disclosed. Methods and systems for producing silane by disproportionation of halosilanes that use such columns and methods for producing polycrystalline silicon are also disclosed.
    Type: Grant
    Filed: August 31, 2015
    Date of Patent: April 9, 2019
    Assignee: Corner Star Limited
    Inventors: Sathy Ponnuswamy, Nageswara Reddy Kota, Satish Bhusarapu, Puneet Gupta
  • Publication number: 20170368475
    Abstract: A system for the production of a polycrystalline silicon product is disclosed. The system includes a reaction chamber, a susceptor, an induction unit, and a plurality of energy sources. The reaction chamber has a reactor wall, and the susceptor encircles the reactor wall. The induction heater surrounds the susceptor, and has multiple induction coils for producing heat in the susceptor. The coils are grouped into a plurality of zones. The plurality of energy sources supply electric current to the coils. Each energy source is connected with the coils of at least one zone.
    Type: Application
    Filed: September 11, 2017
    Publication date: December 28, 2017
    Inventors: Vivek Tomar, Puneet Gupta, Satish Bhusarapu
  • Patent number: 9789421
    Abstract: A system for the production of a polycrystalline silicon product is disclosed. The system includes a reaction chamber, a susceptor, an induction unit, and a plurality of energy sources. The reaction chamber has a reactor wall, and the susceptor encircles the reactor wall. The induction heater surrounds the susceptor, and has multiple induction coils for producing heat in the susceptor. The coils are grouped into a plurality of zones. The plurality of energy sources supply electric current to the coils. Each energy source is connected with the coils of at least one zone.
    Type: Grant
    Filed: June 11, 2014
    Date of Patent: October 17, 2017
    Assignee: Corner Star Limited
    Inventors: Vivek Tomar, Puneet Gupta, Satish Bhusarapu
  • Patent number: 9527752
    Abstract: Methods for producing aluminum trifluoride by acid digestion of fluoride salts of alkali metal or alkaline earth metal and aluminum, optionally, in the presence of a source of silicon; methods for producing silane that include acid digestion of by-products of silane production to produce aluminum trifluoride.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: December 27, 2016
    Assignee: SunEdison, Inc.
    Inventors: Puneet Gupta, Satish Bhusarapu
  • Publication number: 20160333474
    Abstract: Clamping assemblies for sealing an annular chamber and reaction chamber of a reactor system are disclosed. The clamping assemblies may include actuators that are symmetrically arranged in two or more independently controllable groups of actuators.
    Type: Application
    Filed: May 12, 2015
    Publication date: November 17, 2016
    Applicant: SUNEDISON, INC.
    Inventors: Vivek Tomar, Lee William Ferry, Puneet Gupta, Satish Bhusarapu, Richard G. Schrenker
  • Patent number: 9452403
    Abstract: A method and apparatus for determining the fluidization quality of a fluidized bed reactor is disclosed. The method includes measuring pressure within the fluidized bed reactor to obtain a pressure signal. The pressure signal is then transformed using wavelet decomposition into higher-frequency details and lower-frequency approximations. The dominance of the various features is then calculated based on the energy of each feature in relation to the normalized wavelet energies. The fluidization quality of the fluidized bed reactor is then determined from a comparison over time of the calculated energies.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: September 27, 2016
    Assignee: SunEdison, Inc.
    Inventors: Jia Wei Chew, Satish Bhusarapu, Keith E. Weatherford
  • Patent number: 9394180
    Abstract: Production of polycrystalline silicon in a substantially closed-loop process is disclosed. The processes generally include decomposition of trichlorosilane produced from metallurgical grade silicon.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: July 19, 2016
    Assignee: SunEdison, Inc.
    Inventors: Satish Bhusarapu, Yue Huang, Puneet Gupta
  • Publication number: 20160068399
    Abstract: Methods for separating halosilanes that involve use of a distillation column having a partition that divides the column into portions for producing three product fractions are disclosed. Methods and systems for producing silane by disproportionation of halosilanes that use such columns and methods for producing polycrystalline silicon are also disclosed.
    Type: Application
    Filed: August 31, 2015
    Publication date: March 10, 2016
    Applicant: SunEdison, Inc.
    Inventors: Sathy Ponnuswamy, Nageswara Reddy Kota, Satish Bhusarapu, Puneet Gupta
  • Publication number: 20150360141
    Abstract: A system for the production of a polycrystalline silicon product is disclosed. The system includes a reaction chamber, a susceptor, an induction unit, and a plurality of energy sources. The reaction chamber has a reactor wall, and the susceptor encircles the reactor wall. The induction heater surrounds the susceptor, and has multiple induction coils for producing heat in the susceptor. The coils are grouped into a plurality of zones. The plurality of energy sources supply electric current to the coils. Each energy source is connected with the coils of at least one zone.
    Type: Application
    Filed: June 11, 2014
    Publication date: December 17, 2015
    Inventors: Vivek Tomar, Puneet Gupta, Satish Bhusarapu
  • Publication number: 20150315028
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Application
    Filed: July 15, 2015
    Publication date: November 5, 2015
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Publication number: 20150315029
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Application
    Filed: July 15, 2015
    Publication date: November 5, 2015
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Patent number: 9156705
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of dichlorosilane are disclosed. The processes generally involve thermal decomposition of dichlorosilane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: October 13, 2015
    Assignee: SunEdison, Inc.
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Patent number: 9114996
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: August 25, 2015
    Assignee: SunEdison, Inc.
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Patent number: 9114997
    Abstract: Processes for producing polycrystalline silicon by thermal decomposition of silane are disclosed. The processes generally involve thermal decomposition of silane in a fluidized bed reactor operated at reaction conditions that result in a high rate of productivity relative to conventional production processes.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: August 25, 2015
    Assignee: SunEdison, Inc.
    Inventors: Satish Bhusarapu, Puneet Gupta, Yue Huang
  • Publication number: 20150110702
    Abstract: Production of polycrystalline silicon in substantially closed-loop processes and systems is disclosed. The processes and systems generally involve disproportionation of trichlorosilane to produce silane or dichlorosilane and thermal decomposition of silane or dichlorosilane to produce polycrystalline silicon.
    Type: Application
    Filed: December 24, 2014
    Publication date: April 23, 2015
    Applicant: SunEdison, Inc.
    Inventors: Puneet Gupta, Yue Huang, Satish Bhusarapu