Patents by Inventor Satoru Aida

Satoru Aida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11911820
    Abstract: A gap control part controls a clamping device so that mating surfaces in a die face each other across a gap, and thereby a cavity and an external part of the die communicate across the gap. A molten metal feed control part controls a molten metal feed device so as to feed molten metal into a sleeve when the gap is being maintained. An injection control part controls an injection device so as to start a forward movement of a plunger at a time when the gap is maintained and there is the molten metal in the sleeve. A clamping control part controls a clamping device so as to make the mating surfaces abut against each other to eliminate the gap after the forward movement of the plunger is started and before the molten metal reaches a molten metal surface height at which the molten metal flows into the gap.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: February 27, 2024
    Assignee: SHIBAURA MACHINE CO., LTD.
    Inventors: Shugo Matsuzawa, Masaki Fujimoto, Satoru Aida, Toshiaki Toyoshima, Yuichi Maki
  • Publication number: 20220193759
    Abstract: A gap control part controls a clamping device so that mating surfaces in a die face each other across a gap, and thereby a cavity and an external part of the die communicate across the gap. A molten metal feed control part controls a molten metal feed device so as to feed molten metal into a sleeve when the gap is being maintained. An injection control part controls an injection device so as to start a forward movement of a plunger at a time when the gap is maintained and there is the molten metal in the sleeve. A clamping control part controls a clamping device so as to make the mating surfaces abut against each other to eliminate the gap after the forward movement of the plunger is started and before the molten metal reaches a molten metal surface height at which the molten metal flows into the gap.
    Type: Application
    Filed: September 27, 2019
    Publication date: June 23, 2022
    Applicant: SHIBAURA MACHINE CO., LTD.
    Inventors: Shugo MATSUZAWA, Masaki FUJIMOTO, Satoru AIDA, Toshiaki TOYOSHIMA, Yuichi MAKI
  • Patent number: 10493521
    Abstract: A die casting machine includes a clamping device which opens and closes and clamps a pair of die halves, an injection apparatus which performs injection to the pair of die halves by making a plunger move forward in a sleeve communicated with a space between the pair of die halves, and a control device which controls the clamping device and injection apparatus. The control device includes an injection control part and press-use clamping control part. The injection control part controls the injection apparatus so as to start the injection in a state where the pair of die halves face each other through a gap. The press-use clamping control part controls the clamping device so that the die contact and clamping are carried out after the start of injection. Further, the injection control part performs control for decelerating the plunger before the plunger stops.
    Type: Grant
    Filed: May 1, 2017
    Date of Patent: December 3, 2019
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Kouei Nakata, Satoru Aida, Toshiaki Toyoshima
  • Patent number: 10391553
    Abstract: A die casting machine includes a plurality of ejector pins capable of advancing and retracting together with respect to the internal portion of a die; an electric motor capable of driving the plurality of ejector pins; a position sensor capable of detecting the positions of the plurality of ejector pins; a force sensor capable of detecting the pressure which is given to the molding material inside the die by the plurality of ejector pins; a display device capable of displaying images, and a control device controlling the electric motor and display device. The control device includes a drive control part which controls the electric motor so as to generate a driving force making the plurality of ejector pins advance to the inside of the die after the start of injection and before die opening, and a display control part which controls the display device so as to display the position detected by a position sensor and the pressure detected by a force sensor along a common time axis.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: August 27, 2019
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Hiroki Amezawa, Satoru Aida, Toshiaki Toyoshima
  • Publication number: 20180133786
    Abstract: A die casting machine includes a plurality of ejector pins capable of advancing and retracting together with respect to the internal portion of a die; an electric motor capable of driving the plurality of ejector pins; a position sensor capable of detecting the positions of the plurality of ejector pins; a force sensor capable of detecting the pressure which is given to the molding material inside the die by the plurality of ejector pins; a display device capable of displaying images, and a control device controlling the electric motor and display device. The control device includes a drive control part which controls the electric motor so as to generate a driving force making the plurality of ejector pins advance to the inside of the die after the start of injection and before die opening, and a display control part which controls the display device so as to display the position detected by a position sensor and the pressure detected by a force sensor along a common time axis.
    Type: Application
    Filed: November 2, 2017
    Publication date: May 17, 2018
    Applicant: Toshiba Kikai Kabushiki Kaisha
    Inventors: Hiroki AMEZAWA, Satoru AIDA, Toshiaki TOYOSHIMA
  • Publication number: 20170326630
    Abstract: A die casting machine includes a clamping device 7 which opens and closes and clamps a pair of die halves, an injection apparatus which performs injection to the pair of die halves by making a plunger move forward in a sleeve communicated with a space between the pair of die halves, and a control device which controls the clamping device and injection apparatus. The control device includes an injection control part and press-use clamping control part. The injection control part controls the injection apparatus so as to start the injection in a state where the pair of die halves face each other through a gap. The press-use clamping control part controls the clamping device so that the die contact and clamping are carried out after the start of injection. Further, the injection control part performs control for decelerating the plunger before the plunger stops.
    Type: Application
    Filed: May 1, 2017
    Publication date: November 16, 2017
    Applicant: Toshiba Kikai Kabushiki Kaisha
    Inventors: KOUEI NAKATA, SATORU AIDA, TOSHIAKI TOYOSHIMA
  • Patent number: 9586261
    Abstract: An apparatus for producing a semi-solidified metal has a heating device which heats a metal material, a vessel, a cooling device which cools the vessel, and a pouring device which pours the metal material into the vessel. The vessel has a hollow member which configures a wall of the vessel and is opened at both of the upper and lower ends and into which the metal material is poured from the upper opening, and a bottom member which closes the lower opening of the hollow member and configures the bottom of the vessel. The cooling speed of the metal material by the bottom member is faster than the cooling speed of the metal material by the hollow member.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: March 7, 2017
    Assignee: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Satoru Aida, Satoshi Tomioka, Koei Nakata
  • Patent number: 9579716
    Abstract: An production apparatus of a semi-solidified metal has a vessel and a cooling device. The vessel into which a liquid-state metal material M is poured has a hollow member which is opened in up and down directions, and a bottom member which can close the lower opening of the hollow member and can be separated from the hollow member. The cooling device can cool the bottom member more than the hollow member.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: February 28, 2017
    Assignee: TOSHIBA KIKAI KABUSHIKAI KAISHA
    Inventors: Koei Nakata, Satoru Aida, Satoshi Tomioka
  • Publication number: 20150336296
    Abstract: A die cast machine which has a mold opening and closing device having a die plate driving device which drives a movable die plate holding a moving mold, a spray device having a head driving device which advances and retracts a spray head to and from a space between a fixed mold and a moving mold, and a control device which controls the spray device and a mold opening and closing device so as to make the movable die plate move in a mold opening-closing direction during a spray process of ejecting a mold releasing agent from the spray head or during an air blowing process of ejecting air from the spray head.
    Type: Application
    Filed: May 20, 2015
    Publication date: November 26, 2015
    Inventors: Satoru AIDA, Yuji ABE, Hiroki AMEZAWA
  • Patent number: 9132477
    Abstract: A quality management device and a die-cast molding machine capable of suitably inspecting quality in relation to the amount of blowholes of a die-cast product which is cast according to a PF die casting method are provided. A quality management device 3 performs the quality management of the die-cast product formed according to the pore free die casting method of supplying oxygen to a cavity Ca and an injection sleeve 27 communicated with the cavity Ca and, in that state, ejecting a melt in the injection sleeve 27 into the cavity Ca. Further, the quality management device 3 has a vacuum sensor 51 which detects the air pressure in the cavity Ca and a control device 70 which makes good/defective judgment of quality of the die-cast product in relation to the amount of blowholes based on the air pressure detected by the vacuum sensor 51 during injection.
    Type: Grant
    Filed: November 15, 2011
    Date of Patent: September 15, 2015
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Satoshi Tomioka, Satoru Aida
  • Publication number: 20150101775
    Abstract: An production apparatus of a semi-solidified metal has a vessel and a cooling device. The vessel into which a liquid-state metal material M is poured has a hollow member which is opened in up and down directions, and a bottom member which can close the lower opening of the hollow member and can be separated from the hollow member. The cooling device can cool the bottom member more than the hollow member.
    Type: Application
    Filed: October 13, 2014
    Publication date: April 16, 2015
    Inventors: Koei NAKATA, Satoru AIDA, Satoshi TOMIOKA
  • Publication number: 20130330228
    Abstract: An apparatus for producing a semi-solidified metal has a heating device which heats a metal material, a vessel, a cooling device which cools the vessel, and a pouring device which pours the metal material into the vessel. The vessel has a hollow member which configures a wall of the vessel and is opened at both of the upper and lower ends and into which the metal material is poured from the upper opening, and a bottom member which closes the lower opening of the hollow member and configures the bottom of the vessel. The cooling speed of the metal material by the bottom member is faster than the cooling speed of the metal material by the hollow member.
    Type: Application
    Filed: June 12, 2013
    Publication date: December 12, 2013
    Inventors: Satoru AIDA, Satoshi TOMIOKA, Koei NAKATA
  • Publication number: 20130255902
    Abstract: A quality management device and a die-cast molding machine capable of suitably inspecting quality in relation to the amount of blowholes of a die-cast product which is cast according to a PF die casting method are provided. A quality management device 3 performs the quality management of the die-cast product formed according to the pore free die casting method of supplying oxygen to a cavity Ca and an injection sleeve 27 communicated with the cavity Ca and, in that state, ejecting a melt in the injection sleeve 27 into the cavity Ca. Further, the quality management device 3 has a vacuum sensor 51 which detects the air pressure in the cavity Ca and a control device 70 which makes good/defective judgment of quality of the die-cast product in relation to the amount of blowholes based on the air pressure detected by the vacuum sensor 51 during injection.
    Type: Application
    Filed: November 15, 2011
    Publication date: October 3, 2013
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Satoshi Tomioka, Satoru Aida
  • Patent number: 5236300
    Abstract: In a stacking and forwarding apparatus, an array of work is continuously transported or rails by belts and a preceeding one of works is located and stopped in a receiving space defined by stoppers. The preceeding one of works is lifted by three guide rails which are located at left and right sides and front side of the work. Thus, a next work is received in the receiving space under the preceeding work and also lifted by the rollers. The pair of stacked works is pushed outside of the apparatus.
    Type: Grant
    Filed: April 27, 1992
    Date of Patent: August 17, 1993
    Assignees: Sanjo Machine Works, Ltd., Japan Tobacco Inc.
    Inventors: Satoru Aida, Hideo Soyama, Mitsuaki Kawabata, Masashi Yokoyama
  • Patent number: 4695007
    Abstract: An apparatus of this invention includes first and second supply rolls of wrapping film sheets. The film sheet is fed from first supply roll to a wrapping machine. The distal end of the film sheet of the second supply roll is partially fixed by an adhesive tape. In this state, the film sheet cannot be fed from the second supply roll. The second supply roll can be rotated in the forward or reverse direction. The apparatus also includes a knife for cutting the adhesive tape of the second supply roll. When the remaining length of the film sheet fed from the first supply roll becomes short, the knife is brought into contact with the outer surface of the second supply roll. By utilizing the rotation of the roll, the knife is inserted under the distal end of the film sheet of the second supply roll. Thereafter, the knife is moved along the outer surface of the second supply roll in the axial direction thereof, thereby cutting the adhesive tape of the second supply roll.
    Type: Grant
    Filed: November 25, 1986
    Date of Patent: September 22, 1987
    Assignees: Sanjo Machine Works, Ltd., Japan Tobacco, Inc.
    Inventors: Yoshiyuki Muto, Tadao Etani, Satoru Aida, Shinya Kato
  • Patent number: 4680919
    Abstract: An article delivery transferring device in a collective packing machine of stop waiting operation control system is provided.
    Type: Grant
    Filed: August 14, 1986
    Date of Patent: July 21, 1987
    Inventors: Shigemitsu Hirama, Satoru Aida, Hideo Soyama
  • Patent number: 4672796
    Abstract: A control method of operation of a collective packing machine, which packing machine is composed of a main packing machine and an auxiliary packing machine. The main packing machine is in continuous operation while the auxiliary packing machine is in stop waiting operation wherein the auxiliary packing machine is operated in matching and synchronization with the main packing machine. When the auxiliary packing machine is at the stop waiting state, the revolution speed of a main shaft of the main packing machine and the revolution speed of an input shaft of a clutch of the auxiliary packing machine are controlled by comparing and matching therebetween. When an output shaft of the clutch is stopped and operation of the auxiliary packing machine is started, operation starting time of the auxiliary packing machine is made earlier than the normal operation starting time by time t.sub.s. The time t.sub.
    Type: Grant
    Filed: September 10, 1986
    Date of Patent: June 16, 1987
    Assignees: The Japan Tobacco & Salt Public Corporation, Sanjo Machine Works Ltd.
    Inventors: Shuichi Ono, Satoru Aida, Kinshiro Hoshino