Abstract: To present an electrolyte material having a high softening temperature, which is useful for obtaining a polymer electrolyte fuel cell which can be operated at a high temperature and whereby a high output power can be obtained with little catalyst poisoning. An electrolyte material for polymer electrolyte fuel cells, which is made of a polymer containing repeating units based on a fluoromonomer having a radical polymerization reactivity, wherein the repeating units contain a 5-membered ring (which may contain 1 or 2 oxygen atoms), of which at least one carbon atom is contained in the main chain of the polymer, and an ionic group such as a sulfonic acid group which is bonded to the 5-membered ring directly or via a perfluoroalkylene group having a linear or branched structure; and the polymer has a softening temperature of at least 120° C.

Abstract: The present invention provides a polymer membrane mainly made of an ion exchange resin which further comprises melt-spun fluororesin fibers such as fibers made of an ethylene-tetrafluoroethylene copolymer, a polyvinylidene fluoride or the like, having fiber diameters of from 0.01 to 20 ?m, fiber lengths of from 1 ?m to 10 mm and aspect ratios of at least 5 in an amount of from 1 to 40% based on the total mass. The polymer membrane is excellent in handleability and shows excellent dimensional stability when hydrated, and therefore a polymer electrolyte fuel cell provided with a membrane-electrode assembly having the polymer membrane as an electrolyte membrane has great durability.

Abstract: An electrolyte membrane characterized by comprising a porous body formed from a melt-moldable fluororesin and having interconnected pores and an ion exchange resin with which the interconnected pores are filled, is provided. Specifically, the porous body is formed, for example, from an ethylene/tetrafluoroethylene copolymer, a tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer, a tetrafluoroethylene/hexafluoropropylene copolymer, a tetrafluoroethylene/[CF2?CF—(OCF2CFY)a—Oc—(CF2)b—SO3H] copolymer (wherein Y is a fluorine atom or a trifluoromethyl group, a is an integer of 0 to 3, b is an integer of from 0 to 12, and c is 0 or 1, provided that when b=0, C=0), or the like. An electrolyte membrane reinforced by such a porous body has high mechanical strength even if it is thin, and is excellent in dimensional stability when hydrated, and a polymer electrolyte fuel cell with a membrane-electrode assembly having the electrolyte membrane provides a high output and is excellent in durability.

Abstract: A thickened ion exchange polymer dispersion is obtained by applying ultrasonic vibration or a shearing force to an ion exchange polymer dispersion having a fluorinated polymer having sulfonic acid groups as an ion exchange polymer uniformly dispersed in a dispersion medium so that the viscosity of the dispersion at 25° C. at a shear rate of 10 (1/s) increases 2-2000 times in a thickening step. When formed into a membrane, the dispersion can forms an ion exchange membrane having a uniform and small thickness, high strength, which is free from cracking and shows constant swelling in water and steam. Further, a layer formed by applying a coating solution containing this dispersion and a catalyst powder comprising catalyst metal particles and a carbon support loaded with the catalyst metal particles to a substrate can be used to prepare a membrane-electrode assembly as a catalyst layer for at least one of the cathode and the anode by providing the catalyst layer adjacently to an ion exchange membrane.

Abstract: A method for producing an electrolyte membrane for a polymer electrolyte fuel cell, which comprises forming into a membrane a mixture of a perfluorocarbon polymer having sulfonic acid groups or their precursors and a fluorocarbon polymer which can be fibrillated, laminating a support membrane for stretching to at least one side of the resulting membrane, and stretching the resulting laminated membrane under heating.

Abstract: A solid polymer electrolyte fuel cell having a cation exchange membrane made of a perfluorocarbon polymer having sulfonic acid groups as an electrolyte, wherein the cation exchange membrane has been stretched and has a larger surface area, preferably a 5-100% larger surface area, than it had before the stretching. According to the above, because the cation exchange membrane does not elongate or wrinkle even under great change in humidity, it is possible to provide a solid polymer electrolyte fuel cell which has a high power output and excellent durability.

Abstract: A method for producing an electrolyte membrane for a polymer electrolyte fuel cell, which comprises forming into a membrane a mixture of a perfluorocarbon polymer having sulfonic acid groups or their precursors and a fluorocarbon polymer which can be fibrillated, laminating a support membrane for stretching to at least one side of the resulting membrane, and stretching the resulting laminated membrane under heating.