Patents by Inventor Satoru Katoh
Satoru Katoh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230363379Abstract: A sustained release body includes: a substrate containing a vaporizable active ingredient, the substrate having a structure for releasing a vaporized gas of the active ingredient; and a vapor deposition polymerization film directly formed on a first surface that is one end surface of both end surfaces of the substrate in a thickness direction of the substrate, the vapor deposition polymerization film being configured to receive the vaporized gas of the active ingredient from the first surface of the substrate and sustainedly release the vaporized gas.Type: ApplicationFiled: July 25, 2023Publication date: November 16, 2023Inventors: Takaaki TANAKA, Akihiko KOZUKA, Akira TSUJI, Satoru KATOH, Syouhei KAWAGUCHI, Saki SUZUKI
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Publication number: 20230228243Abstract: A manufacturing method for a hydroelectric power generation system includes removing a transaxle including a first motor generator from an end-of-life hybrid electric vehicle, and assembling a hydraulic turbine to a rotary shaft coupled to the first motor generator in the removed transaxle. The rotary shaft to which the hydraulic turbine is assembled may be an engine shaft connected to an engine of the hybrid electric vehicle when the transaxle is mounted on the hybrid electric vehicle.Type: ApplicationFiled: November 28, 2022Publication date: July 20, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yohsuke TAGAWA, Michinobu SUZUKI, Satoru KATOH, Naoyuki MIYARA, Tomonori OGURA, Ryuichi TSUTSUMI, Yukihiko IDESHIO, Yoshihiro TANIYAMA
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Publication number: 20230201770Abstract: A catalyst for purification of exhaust gas including a substrate, and a catalyst coat layer which is formed on a surface of the substrate and contains catalyst particles, wherein the catalyst coat layer has an average thickness ranging 25 to 150 ?m, a void fraction, as determined by scanning electron microscope observation of a cross-section of the catalyst coat layer, ranging 1.5 to 8.0% by volume, 60 to 90% by volume of all voids in the catalyst coat layer are high-aspect ratio pores which have equivalent circle diameters ranging 2 to 50 ?m in a cross-sectional image of a cross-section of the catalyst coat layer perpendicular to a flow direction of exhaust gas in the substrate, and which ratios of 5 or higher, the high-aspect ratio pores have an average aspect ratio ranging 10 to 50, and a noble metal is supported on the entire catalyst coat layer.Type: ApplicationFiled: June 8, 2021Publication date: June 29, 2023Applicant: CATALER CORPORATIONInventors: Toshio YAMAMOTO, Akira MORIKAWA, Satoru KATOH, Masahide MIURA, Nobusuke KABASHIMA, Nobuyuki TAKAGI, Takashi ONOZUKA, Mitsuyoshi OKADA
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Patent number: 11559768Abstract: The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the transient state in which an A/F repeats rich and lean phases. The present disclosure relates to an exhaust gas purification catalyst comprising a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal, a composite oxide containing cerium oxide and zirconium oxide, and a composite oxide containing aluminum oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 20 ?m to 100 ?m; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.Type: GrantFiled: April 17, 2020Date of Patent: January 24, 2023Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Isao Chinzei, Masahide Miura, Seiji Nakahigashi, Hiromasa Suzuki, Akira Morikawa, Toshio Yamamoto, Satoru Katoh, Takashi Onozuka, Hirotaka Ori, Mitsuyoshi Okada, Sho Hoshino
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Patent number: 11224840Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit sufficient purification performance even under a high Ga condition. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region.Type: GrantFiled: March 24, 2016Date of Patent: January 18, 2022Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATAIER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 11053833Abstract: The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the atmosphere where the A/F is rich. The present disclosure relates to an exhaust gas purification catalyst including a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal and a metal oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 50 ?m to 100 ?m; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.Type: GrantFiled: April 24, 2020Date of Patent: July 6, 2021Assignee: Toyota Jidosha Kabushiki KaishaInventors: Isao Chinzei, Masahide Miura, Seiji Nakahigashi, Hiromasa Suzuki, Toshio Yamamoto, Akira Morikawa, Satoru Katoh, Takashi Onozuka, Hirotaka Ori, Mitsuyoshi Okada, Sho Hoshino
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Publication number: 20200355106Abstract: The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the atmosphere where the A/F is rich. The present disclosure relates to an exhaust gas purification catalyst including a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal and a metal oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 50 ?m to 100 ?m; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.Type: ApplicationFiled: April 24, 2020Publication date: November 12, 2020Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Isao JIDOSHA CHINZEI, Masahide MIURA, Seiji NAKAHIGASHI, Hiromasa SUZUKI, Toshio YAMAMOTO, Akira MORIKAWA, Satoru KATOH, Takashi ONOZUKA, Hirotaka ORI, Mitsuyoshi OKADA, Sho HOSHINO
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Publication number: 20200353411Abstract: The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the transient state in which an A/F repeats rich and lean phases. The present disclosure relates to an exhaust gas purification catalyst comprising a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal, a composite oxide containing cerium oxide and zirconium oxide, and a composite oxide containing aluminum oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 20 ?m to 100 ?m; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.Type: ApplicationFiled: April 17, 2020Publication date: November 12, 2020Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Isao CHINZEI, Masahide MIURA, Seiji NAKAHIGASHI, Hiromasa SUZUKI, Akira MORIKAWA, Toshio YAMAMOTO, Satoru KATOH, Takashi ONOZUKA, Hirotaka ORI, Mitsuyoshi OKADA, Sho HOSHINO
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Patent number: 10731532Abstract: The problem of the present invention is to provide an exhaust gas purification catalyst which can exhibit sufficient purification performance under a high Ga condition while having a resistance to stress such as high-temperature and poisonous substances. The present invention relates to an exhaust gas purification catalyst comprising two or more catalyst coating layers on a substrate, wherein a lower catalyst coating layer that is present lower with respect to an uppermost catalyst coating layer has a structure where a large number of voids are included and high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain proportion or more of the whole volume of voids, thereby to improve gas diffusivity in the lower catalyst coating layer.Type: GrantFiled: March 24, 2016Date of Patent: August 4, 2020Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 10539056Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit high durability and warm-up performance. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region. The upstream region in the direction of an exhaust gas flow has a structure where a void is included in a large number, and furthermore high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain percentage or more of the whole volume of voids.Type: GrantFiled: March 24, 2016Date of Patent: January 21, 2020Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 10450917Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit high durability and warm-up performance. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region. The upstream region in the direction of an exhaust gas flow has a structure where a void is included in a large number, and furthermore high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain percentage or more of the whole volume of voids.Type: GrantFiled: March 24, 2016Date of Patent: October 22, 2019Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 10413895Abstract: When the amount of coating is increased in a two-layer catalyst or the like containing two noble metals in respective different layers, gas diffusivity in the catalyst and use efficiency of a catalytic active site are reduced to thereby reduce purification performance. In view of this, an organic fiber having a predetermined shape is used as a pore-forming material in formation of an uppermost catalyst coating layer of a multi-layer catalyst, to thereby form an uppermost catalyst coating layer having a high-aspect-ratio pore excellent in connectivity and therefore excellent gas diffusivity.Type: GrantFiled: March 24, 2016Date of Patent: September 17, 2019Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 10378409Abstract: An object of the present disclosure is to provide an exhaust gas purification catalyst demonstrating superior storage of NOx contained in exhaust gas. The exhaust gas purification catalyst of the present disclosure has a substrate, a first catalyst layer containing a catalytic metal for NOx reduction and a NOx storage material and formed on the substrate, and a second catalyst layer containing a catalytic metal for NOx oxidation and formed on the first catalyst layer. In the exhaust gas purification catalyst of the present disclosure, the value obtained by dividing the volume of all large pores having a pore volume of 1000 ?m3 or more by the total volume of all medium pores of having a pore volume of 10 ?m3 to 1000 ?m3 in the second catalyst layer is 2.44 or less.Type: GrantFiled: April 6, 2017Date of Patent: August 13, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Jota Yamauchi, Takahiro Hayashi, Masaya Ibe, Satoru Katoh, Tsuyoshi Hamaguchi, Toshiyuki Tanaka
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Patent number: 10323554Abstract: The present invention is directed to address the following problem: in an exhaust gas purification catalyst comprising a dual catalyst of a combination of a startup catalyst and an underfloor catalyst, reduction in the gas diffusivity of the underfloor catalyst results in reduction in the use efficiency of a catalytic active site, resulting in reduction in purification performance. The present invention relates to an exhaust gas purification catalyst comprising a dual catalyst of a combination of a startup catalyst and an underfloor catalyst having a catalyst coating where a large number of voids are included, wherein high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain rate or more of the whole volume of the voids, to thereby enhance the purification performance of the catalyst.Type: GrantFiled: March 24, 2016Date of Patent: June 18, 2019Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
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Patent number: 10112181Abstract: A catalyst for purification of exhaust gas, wherein a substrate and a catalyst coat layer which is formed on a surface of the substrate and which comprises catalyst particles, wherein the catalyst coat layer has an average thickness in a range of 25 to 160 ?m, and a void fraction in a range of 50 to 80% by volume as measured by a weight-in-water method, 0.5 to 50% by volume of all voids in the catalyst coat layer consist of high-aspect ratio pores which have equivalent circle diameters in a range of 2 to 50 ?m in a cross-sectional image of a cross-section of the catalyst coat layer which the cross-section is perpendicular to a flow direction of exhaust gas in the substrate, and which have aspect ratios of 5 or higher, and the high-aspect ratio pores have an average aspect ratio in a range of 10 to 50.Type: GrantFiled: February 17, 2016Date of Patent: October 30, 2018Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Satoru Katoh, Toshitaka Tanabe, Masahide Miura, Hiromasa Suzuki, Hiroaki Naito, Hirotaka Ori, Keiichi Narita, Michihiko Takeuchi, Tatsuya Ohashi
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Publication number: 20180252132Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit high durability and warm-up performance. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region. The upstream region in the direction of an exhaust gas flow has a structure where a void is included in a large number, and furthermore high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain percentage or more of the whole volume of voids.Type: ApplicationFiled: March 24, 2016Publication date: September 6, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa SUZUKI, Masahide MIURA, Yoshinori SAITO, Satoru KATOH, Toshitaka TANABE, Tetsuhiro HIRAO, Tatsuya OHASHI, Hiroaki NAITO, Hirotaka ORI, Michihiko TAKEUCHI, Keiichi NARITA
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Publication number: 20180243728Abstract: A catalyst for purification of exhaust gas, wherein a substrate and a catalyst coat layer which is formed on a surface of the substrate and which comprises catalyst particles, wherein the catalyst coat layer has an average thickness in a range of 25 to 160 ?m, and a void fraction in a range of 50 to 80% by volume as measured by a weight-in-water method, 0.5 to 50% by volume of all voids in the catalyst coat layer consist of high-aspect ratio pores which have equivalent circle diameters in a range of 2 to 50 ?m in a cross-sectional image of a cross-section of the catalyst coat layer which the cross-section is perpendicular to a flow direction of exhaust gas in the substrate, and which have aspect ratios of 5 or higher, and the high-aspect ratio pores have an average aspect ratio in a range of 10 to 50.Type: ApplicationFiled: February 17, 2016Publication date: August 30, 2018Applicants: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Satoru KATOH, Toshitaka TANABE, Masahide MIURA, Hiromasa SUZUKI, Hiroaki NAITO, Hirotaka ORI, Keiichi NARITA, Michihiko TAKEUCHI, Tatsuya OHASHI
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Publication number: 20180243690Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit sufficient purification performance even under a high Ga condition. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region.Type: ApplicationFiled: March 24, 2016Publication date: August 30, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa SUZUKI, Masahide MIURA, Yoshinori SAITO, Satoru KATOH, Toshitaka TANABE, Tetsuhiro HIRAO, Tatsuya OHASHI, Hiroaki NAITO, Hirotaka ORI, Michihiko TAKEUCHI, Keiichi NARITA
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Publication number: 20180104679Abstract: When the amount of coating is increased in a two-layer catalyst or the like containing two noble metals in respective different layers, gas diffusivity in the catalyst and use efficiency of a catalytic active site are reduced to thereby reduce purification performance. In view of this, an organic fiber having a predetermined shape is used as a pore-forming material in formation of an uppermost catalyst coating layer of a multi-layer catalyst, to thereby form an uppermost catalyst coating layer having a high-aspect-ratio pore excellent in connectivity and therefore excellent gas diffusivity.Type: ApplicationFiled: March 24, 2016Publication date: April 19, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa SUZUKI, Masahide MIURA, Yoshinori SAITO, Satoru KATOH, Toshitaka TANABE, Tetsuhiro HIRAO, Tatsuya OHASHI, Hiroaki NAITO, Hirotaka ORI, Michihiko TAKEUCHI, Keiichi NARITA
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Publication number: 20180106175Abstract: The problem of the present invention is to provide an exhaust gas purification catalyst which can exhibit sufficient purification performance under a high Ga condition while having a resistance to stress such as high-temperature and poisonous substances. The present invention relates to an exhaust gas purification catalyst comprising two or more catalyst coating layers on a substrate, wherein a lower catalyst coating layer that is present lower with respect to an uppermost catalyst coating layer has a structure where a large number of voids are included and high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain proportion or more of the whole volume of voids, thereby to improve gas diffusivity in the lower catalyst coating layer.Type: ApplicationFiled: March 24, 2016Publication date: April 19, 2018Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATIONInventors: Hiromasa SUZUKI, Masahide MIURA, Yoshinori SAITO, Satoru KATOH, Toshitaka TANABE, Tetsuhiro HIRAO, Tatsuya OHASHI, Hiroaki NAITO, Hirotaka ORI, Michihiko TAKEUCHI, Keiichi NARITA