Patents by Inventor Satoru Kukino

Satoru Kukino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11396482
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 85 volume % and less than 100 volume % of cubic boron nitride grains; and a remainder of a binder, wherein the binder includes WC, Co and an Al compound, and when a TEM-EDX is used to analyze an interface region including an interface at which the cubic boron nitride grains are adjacent to each other, oxygen exists on a whole or part of the interface, and a width D of a region in which the oxygen exists is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: July 26, 2022
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Yuichiro Watanabe, Akito Ishii, Takashi Harada, Satoru Kukino
  • Patent number: 11383300
    Abstract: A sintered material has 3% by volume or more and 80% by volume or less of cubic boron nitride grains and a binder. The binder contains: one or more types selected from the group consisting of one or more compounds composed of one or more first elements selected from the group consisting of a group 4 element, a group 5 element, a group 6 element, Al and Si and one or more second elements selected from the group consisting of C, N, O and B, and a solid solution of these compounds; and one or more metallic elements selected from the group consisting of Li, Ca, Na, Sr, Ba and Be. The binder contains the one or more metallic elements of 0.001% by mass or more and 0.5% by mass or less in total, and oxygen of 0.1% by mass or more and 10.0% by mass or less.
    Type: Grant
    Filed: July 26, 2018
    Date of Patent: July 12, 2022
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Akito Ishii, Satoru Kukino
  • Patent number: 11377390
    Abstract: A cubic boron nitride sintered material includes: more than 80 volume % and less than 100 volume % of cubic boron nitride grains; and more than 0 volume % and less than 20 volume % of a binder phase. The binder phase includes: at least one selected from a group consisting of a simple substance, an alloy, and an intermetallic compound selected from a group consisting of a group 4 element, a group 5 element, a group 6 element in a periodic table, aluminum, silicon, cobalt, and nickel. A dislocation density of the cubic boron nitride grains is more than or equal to 3×1017/m2 and less than or equal to 1×1020/m2.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: July 5, 2022
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Akito Ishii, Katsumi Okamura, Hironari Moroguchi, Satoru Kukino
  • Publication number: 20220204412
    Abstract: A cubic boron nitride sintered material includes: 20 to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, the ratio is more than or equal to 10% and less than or equal to 80%, and an average grain size of the second binder grains is more than or equal to 0.2 ?m and less than or equal to 1 ?m.
    Type: Application
    Filed: July 17, 2020
    Publication date: June 30, 2022
    Inventors: Mayu AMEMIYA, Katsumi OKAMURA, Akito ISHII, Satoru KUKINO, Hironari MOROGUCHI
  • Publication number: 20220204413
    Abstract: A cubic boron nitride sintered material includes: 20 to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the number of atoms of the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, this ratio is more than or equal to 10% and less than or equal to 80%, and in an X-ray diffraction spectrum of the cubic boron nitride sintered material, one or both of conditions 1 and 2 are satisfied.
    Type: Application
    Filed: July 17, 2020
    Publication date: June 30, 2022
    Inventors: Mayu AMEMIYA, Akito ISHII, Katsumi OKAMURA, Hironari MOROGUCHI, Satoru KUKINO
  • Publication number: 20220204411
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 20 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 80 volume % of a binder phase, and when a carbon content is measured from a cubic boron nitride grain into the binder phase in a direction perpendicular to an interface between the cubic boron nitride grain and the binder phase using TEM-EDX, a first region having a carbon content larger than an average value of a carbon content of the binder phase exists, the interface exists in the first region, and a length of the first region is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Application
    Filed: July 17, 2020
    Publication date: June 30, 2022
    Inventors: Hisaya HAMA, Katsumi OKAMURA, Akito ISHII, Satoru KUKINO
  • Patent number: 11352298
    Abstract: A cubic boron nitride sintered material includes: more than 80 volume % and less than 100 volume % of cubic boron nitride grains; and more than 0 volume % and less than 20 volume % of a binder phase. The binder phase includes: at least one selected from a group consisting of a simple substance, an alloy, and an intermetallic compound selected from a group consisting of a group 4 element, a group 5 element, a group 6 element in a periodic table, aluminum, silicon, cobalt, and nickel. A dislocation density of the cubic boron nitride grains is more than or equal to 1×1015/m2 and less than or equal to 1×1017/m2.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: June 7, 2022
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Akito Ishii, Katsumi Okamura, Hironari Moroguchi, Satoru Kukino
  • Patent number: 11344953
    Abstract: A cutting tool holder according to one embodiment supports a cutting insert including a rake face, a flank face, and a cutting edge. The cutting tool holder according to one embodiment includes: a holder body having a seat face on which the cutting insert is placed; a pressing member that positions and fixes the cutting insert to the holder body; and a fixing member that fixes the pressing member to the holder body. The pressing member has: a front end portion close to the cutting edge; and a base end portion distant away from the cutting edge. The front end portion is provided with a first coolant ejection hole. A first flow path is provided inside the holder body. A coolant reservoir and a second flow path are provided inside the pressing member.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: May 31, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Tsutomu Hirano, Satoru Kukino, Yosuke Shimamoto
  • Patent number: 11338371
    Abstract: A cutting insert has a surface that relates to cutting, the surface comprising cBN sintered material, ceramics, or cermet. The cutting insert comprises: a rake face; a flank face; a chamfer located between the rake face and the flank face; and a cutting edge formed by a ridgeline at which the flank face and the chamfer intersect. The cutting edge comprises a cutting edge portion for push cutting, a cutting edge portion for pull cutting, and a connecting cutting edge portion located between the cutting edge portion for push cutting and the cutting edge portion for pull cutting. In the chamfer located along the cutting edge, the chamfer located along the connecting cutting edge portion has a minimum width.
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: May 24, 2022
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Hironari Moroguchi, Satoru Kukino
  • Patent number: 11338370
    Abstract: A cutting tool includes a base material, and a coating film covering the base material in contact with the base material. The base material is a cubic boron nitride sintered material. The coating film is a ceramic. An amount of oxygen in the coating film is less than or equal to 0.040 mass percent.
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: May 24, 2022
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Satoru Kukino, Makoto Setoyama
  • Patent number: 11319255
    Abstract: A composite sintered material includes: cubic boron nitride grains; and hexagonal boron nitride grains or the hexagonal boron nitride grains and wurtzite type boron nitride grains, wherein a dislocation density of the cubic boron nitride grains is more than or equal to 1×1015/m2 and less than or equal to 1×1017/m2, a median diameter d50 of equivalent circle diameters of the cubic boron nitride grains is more than or equal to 10 nm and less than or equal to 500 nm, and a relationship of the following expression 1 is satisfied: 0.015?(Vh+Vw)/(Vc+Vh+Vw)?0.5,??Expression 1: where Vc represents a volume-based content ratio of the cubic boron nitride grains, Vh represents a volume-based content ratio of the hexagonal boron nitride grains, and Vw represents a volume-based content ratio of the wurtzite type boron nitride grains.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: May 3, 2022
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yuh Ishida, Satoru Kukino, Michiko Matsukawa
  • Publication number: 20220041446
    Abstract: There is provided a polycrystalline cubic boron nitride containing a cubic boron nitride at a content greater than or equal to 98.5% by volume, the polycrystalline cubic boron nitride having a dislocation density less than or equal to 8×1015/m2.
    Type: Application
    Filed: September 4, 2019
    Publication date: February 10, 2022
    Applicants: SUMITOMO ELECTRIC HARDMETAL CORP., Sumitomo Electric Industries, Ltd.
    Inventors: Tsutomu HIRANO, Satoru KUKINO, Kei HIRAI
  • Publication number: 20220025490
    Abstract: A method of producing a cubic boron nitride sintered material includes: forming an organic cubic boron nitride powder by attaching an organic substance onto a cubic boron nitride source material powder; preparing a powder mixture including more than or equal to 85 volume % and less than 100 volume % of the organic cubic boron nitride powder and a remainder of a binder source material powder by mixing the organic cubic boron nitride powder and the binder source material powder, the binder source material powder including WC, Co and Al; and obtaining the cubic boron nitride sintered material by sintering the powder mixture.
    Type: Application
    Filed: October 4, 2021
    Publication date: January 27, 2022
    Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi OKAMURA, Yuichiro WATANABE, Akito ISHII, Takashi HARADA, Satoru KUKINO
  • Patent number: 11214522
    Abstract: A polycrystalline cubic boron nitride comprising 96% by volume or more of cubic boron nitride, wherein the cubic boron nitride has a dislocation density of more than 8×1015/m2, the polycrystalline cubic boron nitride comprises a plurality of crystal grains, and the plurality of crystal grains have a median diameter d50 of an equivalent circle diameter of less than 100 nm.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: January 4, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Michiko Matsukawa, Satoru Kukino, Taisuke Higashi, Machiko Abe
  • Patent number: 11208358
    Abstract: Provided is a cubic boron nitride sintered body including more than or equal to 85 volume percent and less than 100 volume percent of cubic boron nitride particles, and a remainder of a binder, wherein the binder contains WC, Co, and an Al compound, the binder contains W2Co21B6, and, when IA represents an X-ray diffraction intensity of a (111) plane of the cubic boron nitride particles, IB represents an X-ray diffraction intensity of a (100) plane of the WC, and IC represents an X-ray diffraction intensity of a (420) plane of the W2Co21B6, a ratio IC/IA of the IC to the IA is more than 0 and less than 0.10, and a ratio IC/IB of the IC to the IB is more than 0 and less than 0.40.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: December 28, 2021
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Yuichiro Watanabe, Akito Ishii, Takashi Harada, Satoru Kukino
  • Patent number: 11208324
    Abstract: A polycrystalline cubic boron nitride comprising 98.5% by volume or more of cubic boron nitride, wherein the cubic boron nitride has a dislocation density of more than 8×1015/m2, the polycrystalline cubic boron nitride comprises a plurality of crystal grains, and the plurality of crystal grains have a median diameter d50 of an equivalent circle diameter of 0.1 ?m or more and 0.5 ?m or less.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: December 28, 2021
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Michiko Matsukawa, Satoru Kukino, Taisuke Higashi, Machiko Abe
  • Publication number: 20210395153
    Abstract: A cubic boron nitride sintered material includes: more than 80 volume % and less than 100 volume % of cubic boron nitride grains; and more than 0 volume % and less than 20 volume % of a binder phase. The binder phase includes: at least one selected from a group consisting of a simple substance, an alloy, and an intermetallic compound selected from a group consisting of a group 4 element, a group 5 element, a group 6 element in a periodic table, aluminum, silicon, cobalt, and nickel. A dislocation density of the cubic boron nitride grains is more than or equal to 1×1015/m2 and less than or equal to 1×1017/m2.
    Type: Application
    Filed: December 16, 2019
    Publication date: December 23, 2021
    Applicants: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Akito ISHII, Katsumi OKAMURA, Hironari MOROGUCHI, Satoru KUKINO
  • Patent number: 11192827
    Abstract: A sintered material includes a cubic boron nitride, a zirconium-containing oxide, a zirconium-containing nitride, and an aluminum-containing oxide, wherein the zirconium-containing nitride includes both or one of ZrN and ZrON, and the aluminum-containing oxide includes a type Al2O3.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: December 7, 2021
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Hisaya Hama, Mayu Amemiya, Satoru Kukino
  • Patent number: D937330
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: November 30, 2021
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Satoru Kukino, Takashi Harada, Naoki Watanobe
  • Patent number: D960214
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: August 9, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Satoru Kukino, Gaku Harada, Takashi Harada, Naoki Watanobe, Soichiro Kakinoki, Keita Miyamoto, Hironari Moroguchi